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技術(shù)特點(diǎn)
纏繞機(jī)采用臥式分體結(jié)構(gòu)布局，主要包括纏繞小車、繞絲嘴、伸臂、主軸、紗架、浸膠裝置、預(yù)浸帶纏繞裝置(可選配)、電控柜等部件。配置高精度西門子840 D 數(shù)控控制系統(tǒng)，張力控制系統(tǒng)采用氣動伺服控制張力器對每一團(tuán)紗進(jìn)行張力控制和合股纖維張力測量顯示，每團(tuán)紗的張力互不影響，具備停機(jī)繼續(xù)保持張力的功能。該設(shè)備能夠適用碳纖維、玻璃纖維及有機(jī)纖維等纏繞工藝要求。濕法纏繞能進(jìn)行罐體(等開口及不等開口)、管道、球體、錐體、組合體等回轉(zhuǎn)體及方形制品的纖維纏繞。
龍門式五軸三工位纖維纏繞機(jī)
該纖維纏繞機(jī)采用龍門式三工位結(jié)構(gòu)，主要由龍門框架、纏繞小車、紗架及張力系統(tǒng)等部分組成， 適用于有效纏繞長度2500mm (夾持長度3500mm), 直徑500mm, 單工位 重量(芯模+產(chǎn)品)250Kg 的芯模纏繞，主要用于大長徑比，等開口與不等開口筒形罐、小直徑球罐、 車載四型氫氣瓶、軸管等軸對稱纏繞件及其任意組合形體的纏繞，纏繞工藝為濕法纏繞，纏繞纖維
有碳纖維、玻璃纖維等，具有效率高、質(zhì)量穩(wěn)定性高等特點(diǎn)。
四軸纏繞機(jī)移動平臺
四軸纏繞機(jī)濕法纏繞頭
四軸纏繞機(jī)紗架
1-尾座2-主軸箱體部件3-主軸軌道基座4-平臺小車5-軌道基座6-輔助軌道7-立柱部件
8-碳纖紗架部件9-玻纖紗架部件10-浸膠部件11-預(yù)浸帶部件12-伸臂部件13-繞絲嘴部件14-電氣柜
FCR Ⅱ 2014 五軸臥式纏繞機(jī)主要技術(shù)參數(shù)
Five axis horizontal winding machine parameters
1 | 工件夾持長度(mm) Maximum length of workpiece clamping | 16000(可定制) customizable |
2 | 產(chǎn)品纏繞長度(mm) Maximum length of product wrap | 14000(可定制) customizable |
3 | 纏繞產(chǎn)品直徑(mm) Maximum diameter of wrap product | 2000(可定制) customizable |
4 | 夾持芯模重量(t) Maximum weight of wrap product | 15 |
5 | 芯模轉(zhuǎn)速(rpm) Maximum speed of mandrel | 75 |
6 | 纏繞角 Winding corners | 0°~90°(根據(jù)工藝調(diào)整) adjust according to request |
7 | 小車行走速度(m/min) Maximum travel speed of the trolley | 60 |
8 | 小車行程(mm) Maximum travel of trolley | 16500 |
9 | 伸臂速度(m/min) Maximum speed of reach arm | 48 |
10 | 伸臂行程(mm) Maximum reach of arm extension | 800 |
11 | 絲嘴轉(zhuǎn)動范圍 Nozzle rotation range | +/-180% |
12 | 絲嘴運(yùn)行速度(r/min) Running speed of the nozzle | 0～30(可調(diào)) adjust according to request |
13 | 預(yù)浸帶寬度(mm) Maximum width of prepreg tape | 150 |
14 | 預(yù)浸帶外徑(mm) Maximum outside diameter of prepreg tape | 400 |
15 | 預(yù)浸帶裝置扭矩(N.m) Prepreg tape unit torque | 400 |
16 | 纏繞精度(mm) Wrap accuracy | ±0.1 |
17 | 主軸定位精度 Spindle positioning accuracy | ±0.16 |
18 | 小車定位精度(mm) Trolley positioning accuracy (mm) | ≤±0.2 |
19 | 伸臂定位精度(mm) Reach arm positioning accuracy | ≤±0.2 |
20 | 紗團(tuán)數(shù)量(團(tuán)) Number of yarn balls (wadded) | 16(可定制) customizable |
21 | 紗團(tuán)直徑(mm) Maximum diameter of yarn ball | 220 |
22 | 紗團(tuán)長度(mm) Maximum length of yarn ball (mm) | 280 |
23 | 單股紗團(tuán)張力范圍(N) Single strａnd yarn tension range | 5-80 |
24 | 膠槽加熱范圍(℃) Tank heating range | 室溫—80 |
25 | 膠槽容量(L) Glue tank capacity | 6 |
26 | 浸膠方式 Dipping method | 輥筒式上浸 Roller type upper dipping |
27 | 設(shè)備總功率(KW) Total power | 81.3 |
龍門式六軸多工位纖維纏繞機(jī)主要技術(shù)參數(shù)
Six axis multi-station gantry type winding machine parameters
技術(shù)參數(shù) Technical parameters | ||
序號 | 參數(shù)名稱 name | 參數(shù)指標(biāo) indicator |
工位數(shù) Number of work stations | 3 | |
2 | 制品纏繞直徑(mm) Maximum winding diameter of the product | 500 |
3 | 纏繞制品重量(單軸)(kg) Maximum weight of wrapped product (single shaft) | ≤250 |
4 | 主軸中心距(mm) Spindle center distance | 550 |
5 | 制品長度(mm) Maximum length of product | 2500 |
6 | 主軸轉(zhuǎn)速(rpm) Spindle speed | 0-125 |
7 | 纏繞小車速度(mm/s) Winding cart speed | 0-1800 |
8 | 小車定位精度(mm) trolley positioning accuracy | ≤005 |
9 | 小車重復(fù)定位精度(mm) trolley repeat positioning accuracy | ≤0.02 |
10 | 小車運(yùn)動行程(mm) Trolley motion stroke | ≤3000 |
11 | 纏繞伸臂速度(mm/s) Winding overarm speed | 0-500 |
12 | 伸臂行程(mm) Max. reach | 600 |
13 | 伸臂定位精度(mm) Reach arm positioning accuracy | ≤0.05 |
14 | 伸臂重復(fù)定位精度(mm) Reach arm repeat positioning accuracy | ≤0.02 |
16 | 繞絲嘴翻轉(zhuǎn)速度(rpm) Twist twist speed | 0-200 |
17 | 繞絲嘴翻轉(zhuǎn)角度 Flip the Angle around the wire nozzle | ±3605 |
18 | 纏繞角 Wrap corners | 8-89° |
19 | 纏繞角重復(fù)精度 Wrap Angle repeat accuracy | ≤0.01° |
20 | 纏繞排紗精度(mm) Winding row accuracy | ≤±0.1 |
21 | 主軸與尾座同軸度(mm) Spindle and tailstock coaxiality | ≤0.15/1000,全長≤0.5 |
22 | 絲嘴小車運(yùn)動與主軸軸線平行度(mm) Degree of parallelism between the movement of the nozzle trolley and the axis of the main shaft | ≤0.1/1000,全長≤0.8 |
23 | 控制系統(tǒng) Control system | 西門子840DSL Siemens 840DSL |
24 | 環(huán)向纏繞速度(m/s) Loop winding speed | 0-1.8 |
25 | 螺旋纏繞速度(m/s) Spiral winding speed | 0-1.6 |
電控張力紗架 Electronically controlled tension yarn holder | ||
1 | 容紗量(團(tuán)) Yarn capacity | 20(其中兩團(tuán)備用) |
2 | 單團(tuán)紗重(kg) Single ball yarn weight | ≤6 |
3 | 紗團(tuán)外徑(mm) Maximum outside diameter of yarn ball | 200 |
4 | 紗團(tuán)裝夾內(nèi)徑(mm) Inside diameter of yarn ball clamp | 76±0.5 |
5 | 張力控制值(N) Tension control value | 5-50 |
浸膠系統(tǒng) Dipping system | ||
1 | 浸膠槽數(shù) Number of dipping slots | 3 |
2 | 最多紗團(tuán)數(shù)目(預(yù)留24團(tuán)紗) Maximum number of bobbins (24 bobbins reserved) | 3*6 |
3 | 膠槽導(dǎo)紗裝置 Glue groove yarn guide device | 輥筒式 Roller type |
4 | 浸膠方式 Dipping method | 上浸膠 Top dip glue |
5 | 加熱功率(KW) Heating power | 2*3 |
6 | 浸膠槽加熱溫度(℃) Dip bath heating temperature | 室溫—65 Room temperature |
7 | 每個浸膠槽容膠量(L) Amount of glue per dip tank | 5 |
8 | 膠槽控溫精度(℃) Glue groove temperature control accuracy | ±2 |
