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該洗、灌、塞、旋一體機(jī)組由理瓶、進(jìn)瓶部分、離子氣洗瓶部分及灌塞旋三個(gè)主體部分組成，主要用來完成瓶的理瓶、上瓶、氣洗、計(jì)量分裝、塞內(nèi)塞、加蓋、旋蓋等工序，整個(gè)生產(chǎn)過程在百級層流保護(hù)及無菌隔離操作下完成，并對各區(qū)域進(jìn)行隔離保護(hù)，確保了產(chǎn)品的無菌化生產(chǎn)，符合國家2010版GMP要求，生產(chǎn)線也適用于其它小容量塑料瓶產(chǎn)品的生產(chǎn)。
The purging, filling, plugging and capping integrated unit for eye drops consists of the vial straightening and feeding part, the ion air purging part and the filling, plugging and capping part. It is mainly used for completing the vial straightening, vial feeding, air purging, measurement, split charging, inner plugging, cap placement, capping, etc. for eye drops vials. The whole production process is completed under the protection of 100-level laminar flow and aseptic isolation operation, and each area is isolated for protection to guarantee aseptic production of eye drops products and meet the national GMP requirements (2010). The production line is also applicable to the production of other small-capacity plastic vials.
系統(tǒng)組成部分：
- 自動理瓶、上瓶系統(tǒng)
- 離子風(fēng)氣洗、排除系統(tǒng)
- 直線型伺服滾珠精密陶瓷灌裝系統(tǒng)
- 直線型真空吸塞、上塞系統(tǒng)
- 直線型爪式取蓋、上蓋系統(tǒng)
- 直線型伺服恒扭距定位旋蓋系統(tǒng)
System composition:
- Automatic vial straightening and feeding system
- Ion air purging and venting system
- Linear pattern Servo ball precise ceramics filling system
- Linear pattern Vacuum suction and plugging system
- Linear pattern Claw type cap extraction and capping system
- Linear pattern Servo constant torque positioning capping system
技術(shù)參數(shù)：
- 適用規(guī)格：1-15ml塑料瓶、瓶內(nèi)塞及外蓋
- 生產(chǎn)能力：120-200瓶/分鐘
- 灌裝頭數(shù)：8個(gè)(二次分裝)
- 壓蓋頭數(shù)：4個(gè)
- 旋蓋頭數(shù)：4個(gè)
- 計(jì)量精度：≤±0.5%
- 上塞合格率：≥99.8%
- 旋蓋合格率：≥99.8%
- 壓縮空氣壓力：0.2MPa
- 壓縮空氣耗量：65m3/h
- 總功率：12.5Kw 380V(220V) 50Hz
- 機(jī)器凈重：3950Kg
- 外形尺寸：(長×寬×高)7200×1300×2250mm
Technical parameters:
- Applicable specification: 1-15ml plastic vial, inner plug and outer cap
- Production capacity: 120 -200vials/minute
- Filling number: 8(secondary split charging)
- Press capping number: 4
- Capping number: 4
- Measurement precision: ≤±0.5%
- Plugging qualification rate: ≥99.8%
- Capping qualification rate: ≥99.8%
- Pressure of compressed air: 0.2MPa
- Consumption of compressed air: 65m3/h
- Total power: 12.5Kw 380V (220V) 50Hz
- Net weight of machine: 3950Kg
- Size (L×W×H): 7200×1300×2250mm
