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SUCO0340-45803-1-006
MOTOVARIO CET63A2/NHRV 030 0901114s u010.0 380v 0.18kw 2760min-1 1:10 毛刷電機(jī)/減速機(jī)
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turck IM1-22EX-R 放大器
ROTECH-0015NCN3-F25F-N4P SN:75650097 開關(guān)
ROTECH-0024PF518MNVFAZ 開關(guān)
ROTECH-0027HPPF2V3EMVAZ30 開關(guān)
Ac-motoren IE2AC13M4002電機(jī)
SUCO 0340-45803-1-006
MOTOVARIO CE T63A2/NHRV 030 0901114s u010.0 380v 0.18kw
2760min-1 1:10 毛刷電機(jī)/減速機(jī)
ROTECH-0010PCR3SVAZ 開關(guān)
ROTECH-0021PCR3MVAZ 開關(guān)
PM1402M便攜式輻射檢測(cè)儀 PM1402M便攜式輻射檢測(cè)儀
PM1401K多功能輻射檢測(cè)儀 PM1401K多功能輻射檢測(cè)儀
PM1401GNB袖珍式γ、中子巡檢儀 PM1401GNB袖珍式γ、中子巡檢儀
PM1401GNA袖珍式γ、中子巡檢儀 PM1401GNA袖珍式γ、中子巡檢儀
PM1208電子腕表型γ個(gè)人劑量?jī)x PM1208電子腕表型γ個(gè)人劑量?jī)x
PM1208M手表式輻射劑量?jī)x PM1208M手表式輻射劑量?jī)x
EBG EBG INXC 3X2K2J 44732 04/03 1005934 電阻
3.23 濾芯EBG EBG INXC 3X2K2J 44732 04/03 1005934 電阻
CUVC электронная плата
6ST7090-0XX84-0AB0
3.24
Резистор EBG/SLEMENS 2R J
EBG/SLEMENS 2R JHXP/4 2/15RK
HXP/2 1K5K
HXP/4 2/33KK
Ac-motoren IE2AC13M4002電機(jī)
SUCO 0340-45803-1-006
MOTOVARIO CE T63A2/NHRV 030 0901114s u010.0 380v 0.18kw
2760min-1 1:10 毛刷電機(jī)/減速機(jī)
MKH735 E06F9B Nr: 504946 07015
ssp32/L 44RI9B B4908
FPX4 15kV 150M OHM Accuracy of 1% Temperature coefficient of 100ppm/K
967.15.38 15kV 150M OHM Accuracy of 1% Temperature coefficient of 100ppm/K
FSX3 12kV 150M OHM Accuracy of 1% Temperature coefficient of 100ppm/K
FSX3/S 470MJ100
MKH-731E04 400KW 400V 50HZ 1500RPM
MKG435K06 IP55 160KW Nr: 526650 09001
power resistor UXP 600-100kOhm 10%
power resistor UXP 800-1.5R 10%
UXP-600-18
UXP-18 for UXP-600-18
LKG631L06FWN-9/132KW NO.30212635 0002H
SGP154 3MF A3614
MS313 267K 1%
Ac-motoren
SUCO 0340-45803-1-006
MOTOVARIO CE T63A2/NHRV 030 0901114s u010.0 380v 0.18kw
2760min-1 1:10 毛刷電機(jī)/減速機(jī)
UXP/600 35RK E3703LF
INX3/3X2K4GDC1/636167/42325
turck IM1-22EX-R 放大器
ROTECH-0015NCN3-F25F-N4P SN:75650097 開關(guān)
ROTECH-0024PF518MNVFAZ 開關(guān)
ROTECH-0027HPPF2V3EMVAZ30 開關(guān)
ROTECH-0010PCR3SVAZ 開關(guān)
ROTECH-0021PCR3MVAZ 開關(guān)
EBG/SIEMENS-2RJ-637298-55376LF
EBG/INXC-06/14-62538-3X2K2J/1005934-65328LF
FPX3 12kV 150M OHM Accuracy of 1% Temperature coefficient of 100ppm/KH00 0006 UK SALES PRICESKERR?PUMP?CORPORATION?
SERVICE?MANUAL
EIGHTEENTH?EDITION
NEW?PUMP?WARRANTY
A. Kerr?Machine?Co.?(Kerr?Pump?Corporation)?
warrants?its?new?pumps?to?be?free?fro 濾芯EBG EBG INXC 3X2K2J 44732 04/03 1005934 電阻m?defective?
materials?and/or?workmanship?for?a?period?of
one?year?from?the?date?of?sale?by?the?Distributor,?
provided?that?the?new?pump?is?registered?in?
accordance?with?Paragraph?No.?2?hereof,
properly?installed?and?operated?in?accordance?with?
the?Company’s?Service?Manual,?and?all?other?terms?
of?this?warranty?agreement?are
complied?with?by?the?purchaser.??As?hereinafter?
provided,?this?warranty?includes?the?replacement?of?
parts?and?labor?to?correct?any?deficiency.?
All?defective?parts?must?be?returned?to?the?Company’
s?Home?Office?for?examination?before?this?warranty?
is?effective.??This?warranty?applies
to?parts,?which?have?been?replaced?under?this?
warranty?only?so?long?as?the?original?pump?warranty?
is?effective.??This?warranty?is?for?the
exclusive?benefit?of?the?purchaser?and?is?not?
transferable.
IM1-22EX-R 放大器 秒報(bào)價(jià)B. Each?Distributor?of?a?new?pump?will?provide?the?
turck IM1-22EX-R 放大器
ROTECH-0015NCN3-F25F-N4P SN:75650097 開關(guān)
ROTECH-0024PF518MNVFAZ 開關(guān)
ROTECH-0027HPPF2V3EMVAZ30 開關(guān)
ROTECH-0010PCR3SVAZ 開關(guān)
ROTECH-0021PCR3MVAZ 開關(guān)
customer?with?a?registration?blank?furnished?to?him?
by?the?Company?which?must?state?the
date?of?sale,?be?signed?by?the?purchaser?and?the?
Distributor,?and?delivered?to?the?Home?Office?of?
the?Company?within?fifteen?(15)?days?of?the
date?of?sale.
C. In?the?event?of?a?claim?under?this?warranty,?
made?within?the?one‐year?warranty?period,?the?
purchaser?must?notify?the?Distributor,?and?the
Distributor?shall?contact?Kerr?Pump?Corporation?
before?any?repairs?or?service?calls?are?made.
D. All?warranty?claims?must?be?sent?to?Kerr?Pump?
Corporation?Home?Office?on?the?authorized?warranty?
claim?form?provided?by?Kerr?Pump
Corporation,?and?available?from?the?Distributor?
before?any?warranty?claim?will?be?considered.??It?
is?understood?that?Kerr?Pump?Corporation
will?deteriorate?due?to?ordinary?wear,?therefore,?
the?following?credits?shall?apply?to?all?
replacement?parts,?labor,?surface?freight,?travel?
time 濾芯EBG EBG INXC 3X2K2J 44732 04/03 1005934 電阻
IM1-22EX-R 放大器 秒報(bào)價(jià)and?mileage?allowance?furnished?under?this?warranty.
i. For?the?first?ninety?(90)?days?from?the?date?of?
sale?by?the?Distributor,?*?credit?will?be?
allowed?on?a?current?list?price?basis.
ii. From?91?to?180?days?from?the?date?of?sale?by?
the?Distributor,?75%?credit?will?be?allowed?on?a?
current?list?price?basis.
iii. From?181?days?to?270?days?by?the?Distributor,?
50%?credit?will?be?allowed?on?a?current?list?price?
basis.
iv. From?271?days?to?one?year?after?the?date?of?
sale?by?the?Distributor,?25%?credit?will?be?allowed?
on?a?current?list?price?basis.
The?credit?given?to?the?Distributor?for?replacement?
parts?or?pumps?under?this?warranty?is?based?upon?
the?Distributor’s?net?cost?paid?Kerr
Pumps?for?such?replacement?parts?or?pumps.
E. In?the?event?of?a?warranty?claim?under?this?
warranty?made?within?ninety?(90)?days?of?the?date?
of?sale?by?the?Distributor,?Kerr?Pump
Corporation,?before?any?repairs?are?made,?shall?be?
contacted?by?the?Distributor?and?given?the?option?
of?having?the?Distributor?either?repair?or
replace?the?pump.
F. Upon?any?claim?under?this?warranty,?other?than?a?
claim?wherein?Kerr?Pump?Corporation?at?its?option?
IM1-22EX-R 放大器 秒報(bào)價(jià)replaced?the?pump?as?provided?in
Paragraph?No.?5?hereof,?the?Distributor?will?make?
the?necessary?repairs?an/or?replacement,?and?Kerr?
Pump?Corporation?shall?allow?the?cost?of
labor?on?warranty?claims.??The?labor?cost?may?
include?travel?time?not?to?exceed?(8)?hours?of?
actual?travel?time.??Kerr?Pump?Corporation?will
pay?surface?freight?on?warranty?shipments.??After?
making?the?necessary?repairs?and/or?replacements,?
the?Distributor?will?bill?the?customer?for
the?full?amount?due?for?the?repair.??Thereafter,?
the?Distributor?will?submit?the?warranty?claim?form?
provided?by?Kerr?Pump?Corporation?to?the
Kerr?Pump?Corporation?Home?Office?for?
consideration.??In?the?e 濾芯EBG EBG INXC 3X2K2J 44732 04/03 1005934 電阻vent?the?warranty?claim?is?
honored?by?Kerr?Pump?Corporation?a?Credit
Memorandum?will?be?issued?to?the?Distributor?in?the?
amount?determined?by?the?table?in?Paragraph?No.?4?
hereof.??Thereafter,?the?customer’s
invoice?will?be?credited?by?the?Distributor?in?the?
same?percentage?allowed?the?Distributor?by?Kerr?
Pump?Corporation.
If?requested?by?Kerr?Pump?Corporation?the?purchaser?
or?the?Distributor?shall?return?the?alleged?
defective?product?to?Kerr?Pump?Corporation
factory,?freight?prepaid,?for?examination?and?
testing.??If?Kerr?Pump?Corporation?determines?the?
product?is?defective?Kerr?Pump?Corporation
will?either?repair?or?replace?such?product?with?a?
like?of?Kerr?Pump?Corporation?manufacture,?f.o.b.?
to?the?Distributor?or?allow?the?Distributor
credit?to?an?amount?equal?to?the?invoiced?value?of?
the?defective?product.??The?responsibility?of?Kerr?
Pump?Corporation?is?limited?to?the
repairing?or?replacing?defective?material?
manufactured?by?it,?provided?Kerr?Pump?Corporation?
examination?discloses?to?its?satisfaction?that
such?material?has?not?been?altered?or?repaired,?
other?than?by?Kerr?Pump?Corporation?approved?
procedures,?subject?to?misuse,?improper
maintenance,?negligence?or?accident.??Kerr?Pump?
Corporation?will?not?be?responsible?for?loss?of?
liquid?or?for?damage?of?any?kind,?or?from?any
cause,?to?any?person?or?property?of?any?person,?or?
for?loss?of?revenue?of?profit,?or?for?any?other?
special?incidental?or?consequential?damages.
G. The?warranty?applies?only?to?new?Kerr?Pump?
Corporation.??The?Company?specifically?excludes?
from?this?warranty?the?following.
i. All?plungers,?valves,?plunger?packing,?valve?
springs,?seals?gaskets,?and?corrosion?and/or?
erosion?damage?caused?by?the?fluid?handled?by
the?Company’s?pump.
ii. In?addition,?after?the?expiration?of?the?pump?
warranty?all?replacement?parts?are?no?longer?in?
warranty.
H. In?extreme?cases?where?in?the?opinion?of?Kerr?
Pump?Corporation,?if?a?pump?has?been?misused?or?is?
being?misused,?Kerr?Pump?Corporation
reserves?the?option?to?offer?to?redeem?the?pump?
from?the?purchaser.??Should?the?purchaser?refuse?to?
allow?the?pump?to?be?redeemed?and
chooses?to?continue?improper?operation,?the?
warranty?will?be?void.
I. Any?parts?or?equipment?which?Kerr?Pump?
Corporation?supplies?and?does?not?manufacture?shall?
be?subject?only?to?the?warranties?of?Kerr
Pump?Corporation?vendors?to?the?extent?Kerr?Pump?
Corporation?can?enforce?such?warranties.
J. Any?repairs?to,?alterations?of,?or?work?done?on?
alleged?defective?products?without?Kerr?Pump?
Corporation?specific?written?authorization?shall
void?Kerr?Pump?Corporation?warranty?applicable?
thereto.
K. Any?action?for?breach?of?warranty?or?other?
action?under?this?agreement?must?be?commenced?
within?(1)?year?after?such?cause?of?action?arises.
This?limited?warranty?is?in?lieu?of?all?other?
warranties,?expressed?or?implied,?including?any?
implied?warranty?or?merchantability?or?fitness.
TROUBLESHOOTING?GUIDE
Problem? Reason/Solution
Unusual?pounding,?knocking?broken
valve?spring
? Insufficient?fluid?at?high?speed.
? Suction?line?is?improper?size?or?is?constricted.?
(Trash?in?line,?valve?partly?opened,?etc.)?
? Possibility?of?gas?in?the?fluid?causing?the?
roughness.
Loss?of?pressure?or?volume? ? Foreign?matter?may?be?
holding?valves?open.
? Worn?valves.
? Broken?springs.
Consistent,?rhythmic?knock? ? Improper?bearing?
adjustment.
? Worn?bearings?or?connecting?rods.
? NOTE:?Valve?noise?is?common?and?normal?in?high‐
speed?pumps.??It?should?not?cause?concern?unless
it?becomes?erratic.
Packing?failure?(Excessive)? ? Improper?installation.
? Improper?type?of?lubrication.
? Incorrect?type?of?packing?for?particular?
installation.
? (Contact?Kerr?Pump?Corporation?if?you?are?unsure.)
Abnormal?wear?of?fluid?end?parts? ? Abrasive?or?
corrosive?fluid.
Abnormal?wear?of?power?end?parts? ? Lack?of?oil,?
overload?on?pump,?foreign?matter?in?oil.
Heat?in?power?end? ? A?new?pump?will?run?hot?for?a?
short?period?(2?or?3?days).??See?above?for?
persistent?heating.??Pump
will?operate?near?140??F.?under?average?conditions.
? Check?for?air?in?pump?by?bleeding?at?cover?caps.
? Too?much?spring?tension?Reciprocating?pumps?have?
very?limited?pick?up.
INSTALLATION?INSTRUCTIONS
??????
WARNING
Read?everything?in?this?section?before?attempting?
to?run?or?connect?your?pump.
? The?importance?of?proper?installation?cannot?be?
overstressed.??As?the?reciprocating?pump?is?almost?
unable?to?lift?fluid,?proper?suction
flooding?is?a?must.??This?is?the?First?step?toward?
satisfactory?operation.
? The?Kerr?Pumps?Engineering?Service?will?be?happy?
to?advise?you?in?your?installation?problems.??As?
almost?every?installation?varies,?you?cannot
exercise?too?much?care?in?making?certain?your?
installation?is?proper.
? Before?Starting?The?Pump,?read?carefully?the?
maintenance?section?in?the?following?pages.
For?best?results,?follow?these?installation?
guidelines.
(A)? PRESSURE?RELIEF?VALVE?(REQUIRED)
(B)? BY‐PASSED?FLUID?SHOULD?BE?PIPED?BACK?IN?
SUCTION?SUPPLY?TANK?WHEN?POSSIBLE
(C)? USE?FLEXIBLE?HOSE?IN?DISCHARGE?LINE?WHEN?
POSSIBLE
(D)? DISCHARGE?SHUT‐OFF?VALVE?(OPTIONAL‐USED?FOR?
TOTAL?SHUT‐DOWN?OR?SERVICE?ONLY)
(E)? DISCHARGE?AND?SUCTION?ON?EITHER?SIDE?OF?FLUID?
END?ON?ALL?MODELS.
(F)? PULSATION?“DAMPENERS”?MAY?BE?USED?IN?EITHER?
THE?SUCTION?OR?DISCHARGE?PIPING?OR?BOTH.??DISCHARGE
DAMPENERS?SHOULD?BE?CAPABLE?OF?HANDLING?PUMP?
DISCHARGE?MAXIMUM?PRESSURE
? To?start?the?pump,?open?the?suction?line?valve?
and?permit?the?intake?chamber?to?fill?on?the?pump.??
Air?may?be?bled?off?by?opening?the?valve
covers?slightly?until?there?is?a?constant?fluid?
flow.??After?bleeding,?open?the?discharge?line?
valve?and?start?the?pump.??Roughness?may?occur?from
cavitation?(air?in?line)?or?from?starvation?(lack?
of?fluid).??Eliminate?these?troubles?before?
permitting?continuous?operation.
1) CENTERLINE OF PUMP SUCTION (INLET) TO BE SLIGHTLY
HIGHER THAN CENTERLINE OF SUCTION (INLET) VALVE - SO
ANY AIR IN SUCTION SYSTEM PROMPTLY REACHES PUMP
AND IS EXPELLED
2) SLOPE BYPASS LINE SO LOW POINT DRAIN WILL FULLY
EMPTYRELIEF AND CHOKE VALVES AND ALL LIQUID IN
BYPASS CIRCUIT
3) DO NOT LOCATE PIPING OR OTHER EQUIPMENT IN FRONT
OF OR ABOVE PUMP FLIUD END PREVENTING SERVICING –
REFER TO MANUFACTURER FOR MINIMUM CLEARANCES
4) LOCATE CHARGING PUMP AT POINT SHOWN. – IF
CHARGING PUMP IS NECESSARY (FOR VOLATILE FLUIDS,
FOR EXAMPLE)
5) IF DESIRED, A TWO-WAY MOTOR OPERATED BYPASS VALVE
MAY
BE USED RATHER THAN MANUAL TYPE – IT SHOULD BE
DESIGN TO
OPEN AUOMATICALLY WHILE START ING OR STOPPING
6) BYPASS LINE SHOULD FEED LIQUID INTO TANK BELOW
MINIMUM
LIQUID LEVEL
7) TO REMOVE PIPING STRAIN AND VIBRATION A FLEXIBLE
HOSE,
EXPANSION JOINT OR SWIVLE JOINT PAIR SHOULD BE
POSITIONED TO MINIMIZE EFFECTS OF PIPING THERMAL
EXPANSION, CONTRACTION AND PIPING WEIGHT
8) SUCTION SIZED FOR 1 ? TO 2 FT/SEC MAX FLOW RATE.
DISCHARGED SIZED FOR 8 TO 10 FT/SEC MAX FLOW RATE –
SUCTION AND DISCHARGE MUST BE SUPPORTED AND
ANCHORED
9) TO PROTECT SUCTION SYSTEM AGAINST
HAZARD OF DISCHARGE PRESSURE ENTRY
(AS WHEN PUMP IS IDLE), A SMALL RELIEF
VALVE IS OFTEN CONNECTED HERE
10) ALL SYSTEM COMPONENTS MUST HAVE
ADEQUATE PRESSURE RATINGS FOR
OPERATING, START ING AND UPSET
CONDITIONS. IN ORDER TO REDUCE
POTENTIAL HAZARDS, PARTICULAR
ATTENTION IS RECOMMENDED FOR THE
SURGE CONDITION THAT WILL RESULT
DOWNSTREAM OF THE REFLIEF VALVE
WHEN NORMAL DISCHARGE IS BLOCKED
-AS A GENERAL RULE, FLUID LEVEL MUST BE HIGHER THAN
THE PUMP FLUID END AS PLUNGERS CANNOT LIFT FLUID. 10
FEET OF HEAD IS A GOOD RULE OF THUMB.
-CAUTION SHOULD BE TAKEN TO KEEP FITTINGS OUT OF THE
SUCTION AND DISCHARGE PIPING AS THESE WILL RESULT IN
POOR PERFORMANCE. EACH 90-DEGREE TURN IN
THESE LINES RESULTS IN GREAT LOSS OF PUMPING
EFFICIENCY.
PREVENTIVE?MAINTENANCE
DAILY
A. Check?and?Maintain?Lubricant?Levels.
Standard?Lubricant:?? ? ? ? Synthetic?Lubricant:
AGMA?Grade?(ASTM?D?2422):??4?EP?? ? SAE?Viscosity?
Grade?(J306‐8):??75W‐90
ISO?Viscosity?Grade:??150
Viscosity?in?SSU?@?100?degree?F:??625‐765
MONTHLY
A. Drain?and?refill?crankcase.??It?is?recommended?
that?oil?be?changed?after?the?first?week?of?
operation.
B. Wash?oil?filler?cap?in?kerosene.
C. Check?valves?for?excessive?wear,?broken?or?bent?
springs,?etc.
D. Check?crankshaft?bearings?for?endplay.??(See?
section?on?crankshaft)
E. Keep?all?nuts,?studs,?etc.?tight.
F. Check?valve?covers?for?leaks.
G. Check?all?seals?and?gaskets?for?leaks
PUMP?CAPACITIES?(APPROXIMATE)
KD‐1250? 2?qts.? KT‐3350? 16?qts.
KJ‐2250? 3?qts.? KT‐3400? 16?qts.
KZ‐3150?? 2?qts.????Use?SAE?30?weight?non‐
detergent?motor?oil?ONLY
KM‐3250? 4?qts.? KB‐3500? 20?qts.
KM‐3300? 4?qts.? KA‐3500? 36?qts.
KP‐3300? 12?qts.? KSB‐6400? 36?qts.
R335/R340? 16?qts.? KSB‐6500? 36?qts.
Q5450? 22.5?gal.? KCP‐6300? 24?qts.
PLANETARY?GEAR?REDUCERS
#6?? 17?ozs.
#8? 42?ozs.
#9? 42?ozs.
B. If?pump?has?lubricating?facilities?for?stuffing?
boxes,?check?level?of?lubricant.
C. Maintain?packing?gland?tension?on?packing?(Do?
not?over‐tighten)
D. Visually?inspect?pump?for?apparent?trouble.
E. Keep?the?pump?clean.
GENERAL
? Replace?any?work?part?before?its?eventual?
failure.??Use?the?following?instructions?for?
removal?and?replacement?of?parts.??Don’t?hesitate?
to?call
on?Kerr?Pumps?for?help?if?necessary.
SERVICE?PROCEDURES?(ALL?MODELS)
A. WING?GUIDED?VALVES
i. DISCHARGE?VALVES:??The?discharge?valve?and?seat?
can?be?exposed?by?first?removing?the?discharge?
valve?cover?cap.??Once?the
discharge?cover?cap?has?been?removed?you?may?lift?
out?the?discharge?valve?spring?and?the?discharge?
valve.??The?valve?seat?will?be?held
in?place?by?a?taper?fit?and?must?be?“pulled”?with?
an?appropriate?valve‐pulling?tool?(available?from?
the?Kerr?Pumps?Dealers).??Once?the
valve?and?seat?have?been?removed?they?should?be?
resurfaced?or?replaced?if?badly?worn.??To?replace?
the?discharge?valve,?first?clean?and
inspect?the?seat?bore?for?washout?defects?and?then?
drop?the?seat?into?the?bore.??Replace?the?valve?
into?the?seat?and?strike?the?top?of
the?valve?a?couple?of?good?blows?utilizing?a?brass?
bar?and?hammer?to?seat?the?valve?seat?in?the?fluid?
end?valve?bore.??Replace?the?valve
spring?and?cover?cap?after?inspecting?the?spring?
and?the?seal?of?the?cover?cap.
ii. SUCTION?VALVES:??The?suction?valves?are?
located?in?the?chamber?directly?below?the?suction?
or?end?valve?cover?caps.??The?suction
valves?are?serviced?in?the?identical?manner?as?the?
discharge?valves.??Note:??Discharge?valves?must?be?
removed?prior?to?any?removal?of
the?suction?valves.
Service?Procedure?for?KZ‐3150?Valves
iii. DISCHARGE?VALVES:??The?discharge?valve?and?
seat?can?be?exposed?by?first?removing?the?discharge?
valve?cover?plate.??Once?the
discharge?cover?cap?has?been?removed?you?may?lift?
out?the?discharge?valve?spring,?discharge?valve?and?
valve?seat.??Once?the?valve?and
seat?have?been?removed?they?should?be?replaced?if?
badly?worn.??To?replace?discharge?valve,?first?
clean?and?inspect?the?seat?bore?for
wash?out?defects?and?then?drop?the?seat?into?the?
bore.??Replace?valve?in?seat?then?valve?spring?and?
cover?cap,?always‐inspecting?o’ring
seals?between?seats?and?cover?caps.
iv. SUCTION?VALVES:??The?suction?valves?are?
located?in?the?chamber?directly?below?the?discharge?
valve?seat.??The?suction?valves?are
serviced?in?the?identical?manner?as?the?discharge?
valves.
B. DISC?TYPE?VALVES:??All?disc‐type?valves?are?
exposed?for?removal?in?a?similar?manner?as?the?wing‐
guided?valves.??Instead?of?removing?the?valve
body;?the?upper?portion?of?the?valve?is?removed?by?
removal?of?the?valve?capscrew,?spring?retainer,?
valve?spring,?and?valve?spacer?sleeve.??The
valve?seat?is?then?“pulled”?from?the?fluid‐end?
utilizing?an?authorized?Kerr?Valve?Puller.??Note:??
In?all?Kerr?Pumps?with?disc‐type?valves?the
discharge?and?suction?valves?are?identical.
C. BALL?AND?SEAT?VALVES:??In?pumps?with?
block/billet?type?fluid‐ends?the?valves?are?ball?
and?seat?design.??These?are?exposed?for
removal/inspection?by?removal?of?the?appropriate?
valve?cover.??The?flat?seats?are?kept?in?place?by?a?
screw‐in?valve?retainer?that?can?be?best
removed?with?a?Kerr?Valve?Wrench?made?for?the?
appropriate?pump.??Springs?are?normally?
incorporated?with?the?discharge?valves?while?the
suction?valves?operate?with?a?“free?ball”.??A?
copper?washer/gasket?is?used?under?all?valve?seats?
for?a?seal.??When?installing?or?removing?a?flat
type?valve?seat?a?good?“rap”?on?top?of?the?valve?
wrench?will?“seat/unseat”?the?seat?and?copper?
gasket?prior?final?tightening?or?removal.?
Failure?to?“seat”?the?valve?seat?in?this?manner?
can?result?in?the?“washing?out”?of?the?fluid‐
end.??For?pressurized?suction,?valves?will?need?to?be
spring?loaded.??Call?Kerr?Pumps?for?this?change.
D. PLUNGERS:??Following?the?removal?of?the?suction?
valve,?the?plunger?may?be?removed?by?breaking?the?
union?between?the?plunger?and?pony
rod?and?forcing?the?plunger?out?the?back?of?the?fluid
‐end.??Loosening?the?packing?nut/gland?will?
facilitate?the?removal?of?the?plunger.??The
reverse?of?this?procedure?is?used?to?install?a?
plunger.??Lubrication?and?some?slight?force?may?be?
used?to?pass?plunger?through?the?packing.?
Always?retighten?the?plunger?and?pony?rod?union?
periodically?following?the?removal?of?the?plunger?
to?insure?it?is?securely?made?up?and?will
not?vibrate?loose.
E. PLUNGER?PACKING:??This?manual?includes?
illustrations?of?the?packing?sets?for?each?model?
pump.??Generally,?once?the?plunger?has?been
removed?from?the?pump,?the?packing?can?be?exposed?
for?removal?by?compley?removing?whatever?device?
is?used?to?tighten?the?packing?(i.e.
the?packing?or?stuffing?box?nut?or?gland).??There?
will?be?various?amounts?of?metal?rings?and?packing?
components?depending?upon?the?type?of
packing?and?the?model?of?pump?(refer?to?appropriate?
illustration?or?chart).??After?the?removal?of?all?
rings?and?equipment?from?the?stuffing
box;?thoroughly?clean?it?and?inspect?for?damage,?
which?might?keep?the?new?packing?from?working?
properly.??If?the?stuffing?box?is?in
satisfactory?condition,?install?the?new?packing?as?
per?the?appropriate?illustration.??It?is?a?good?
idea?to?lubricate?new?packing?with?a?light?oil
prior?to?installation.??Most?of?the?standard?
packing?used?in?pumps?should?be?tightened?with?the?
original?equipment‐packing?wrench?while?the
pump?is?running?under?normal?operating?pressure.??
After?a?two?or?three?hour?run‐in,?check?the?
packing?for?tightness?and?re‐adjust?as
necessary.??Packing?should?be?checked?for?tightness?
on?a?periodic?basis,?but?it?is?not?a?good?idea?to?
attempt?to?periodically?tighten?the?packing
as?part?of?routine?maintenance.??This?tends?
to?“wear?out”?the?packing?prematurely.??When?the?
packing?leaks?in?an?excessive?amount?it?should
be?replaced.??There?is?no?value?in?constantly?“re‐
tightening”?leaking?packing.
If?your?pump?is?equipped?with?optional?“spring?
loaded”?packing,?there?is?no?adjustment?in?this?
equipment?during?its?operational?life.??The
stuffing?box?nut?is?initially?tightened?as?much?as?
possible?and?there?is?no?further?adjustment.??Note:?
In?all?cases?the?spring?goes?in?the?stuffing
box?before?the?packing?rings.
When?using?the?optional?Kevlar?or?Teflon?packing,?
be?sure?to?rotate?the?“splits”?so?that?none?
are?“aligned”?to?insure?that?the?packing?holds
properly.??Normally,?this?packing?is?not?lubricated?
and?requires?less?tension?on?the?stuffing?box?nut?
during?operation.
??????
CAUTION: ??An?“airtight”?seal?is?not?desirable?
with?this?plunger?packing.??Some?slight?dripage?is?
desirable?during?operation.??Attempts?to
tighten?packing?until?it?compley?“seals?off”?
will?result?in?premature?failure?from?too?much?
friction.??The?Kevlar?&?Teflon?packing?must?be
allowed?to?drip?a?small?amount?to?assure?normal?life.
F. PONY?ROD?and?PONY?ROD?PACKING:??Kerr?Pumps?use?
two?pony?rod?sealing?arrangements,?models?KD‐1250,?
KJ‐2250,?KM‐3250??and?KCP‐6300
use?a?screw?in?seal?gland,?all?other?models?use?a?
bolt?in?seal?gland,?these?glands?use?press?in?oil?
seals?with?snap?ring?retainers.??Some?Bolt?in
gland?use?adjustable?packing?arrangements?with?bolt?
in?or?screw?in?followers?to?adjust?packing.??By?
unscrewing?plunger?from?pony?rod?a?gap
may?be?facilitated?to?allow?the?removal?of?the?
various?sealing?arrangements.??A?special?wrench?
will?be?needed?to?remove?and?replace?pony
rod?to?crosshead.??(This?wrench?is?available?from?
Kerr?Dealers)??All?pony?rods?have?a?jam?nut?to?
align?tighten?pony?rod?to?crosshead,?care?must
be?exercised?in?installing?new?seal?on?pony?rod?not?
to?damage?it.
G. DISASSEMBLY?OF?POWER?END
?????? ?
CAUTION :??Prior?to?disassembly?of?any?power?end,?
the?plunger,?pony?rod,?and?pony?rod?seal?housing?
must?be?removed.
Expose?the?crankshaft?and?connecting?rods?by?
removing?the?pan?cover.??Connecting?rod?caps?may?
now?be?removed?and?the?connecting?rod
and?crosshead?should?be?shoved?all?the?way?to?the?
rear?(toward?the?fluid?end)?to?facilitate?
crankshaft?removal?out?either?side?as?convenient.?
The?connecting?rods?and?crossheads?may?now?be?taken?
out?the?front?cavity?exposed?by?removing?the?
crankshaft.??Connecting?rods?may?be
removed?from?the?crosshead?by?loosening?the?
setscrew?and?driving?out?the?wrist?pin?from?the?
crosshead.??A?bronze?bushing?is?used?in?the?rod
it?may?be?driven?out?of?the?rod?and?replaced?with?a?
new?bushing.??Reassembly?is?the?reverse?of?the?
above?outlined?sequence?with?the
following?considerations?for?“fits”?or?tolerance:??
i. General:??All?Kerr?components?are?machined?on?
modern?production?machine?tools?and?are?of?the?same?
specifications?and?close
tolerances?you?would?expect?in?a?modern?auto?
engine.??It?must?be?pointed?out?that?at?top?speed?
(350?to?400?RPM)?your?pump
will?not?even?be?approaching?idle?speed?for?a?
gasoline?engine?so?“field?fits”?are?possible?and?
practical?when?making?repairs?and
replacements?away?from?the?factory.??All?procedures?
outlined?below?are?possible?with?only?hand?tools?
and?absoluy?no?instruments,
special?tools,?or?gauges?are?needed.
ii. Connecting?rod?and?wrist?pin:??Proper?fit?will?
find?the?wrist?pin?turning?freely?in?its?bore?in?
the?connecting?rod,?but?it?should?have?no
“wobble”?that?is?discernable?up?and?down?the?main?
axis?of?the?connecting?rod.??This?looseness?in?the?
wrist?pin?fit?is?the?most?probable
cause?of?“knocking”?which?is?traceable?to?the?
power?end?of?most?all?pumps.??The?only?solution?for?
loose?fitting?wrist?pins?is?to?discard
the?connecting?rod?wrist?pin?bushing?and?replace?
with?a?new?one.??If?any?wear?is?visible?on?the?
wrist?pin?it?should?always?be?replaced.
iii. Crankshaft?End?Play?and?Lateral?adjustments:??
Adjustment?of?the?Taper?Roller?bearings?used?in?all?
Kerr?Pumps?is?accomplished?by
removing?or?adding?shims?under?the?bearing?
housing.??Shims?are?taken?out?or?added?until?the?
crankshaft?(without?connecting?rods)
will?turn?freely,?but?with?no?endplay?felt?when?
attempting?to?pull?or?push?the?jackshaft?end?of?the?
crankshaft?along?its?long?axis.??Some
lateral?adjustment?is?possible?by?removing?shims?
from?one?side?of?the?crankshaft?and?adding?them?to?
the?opposite?side.??(Note:?
Lateral?adjustment?is?the?“centering”?of?the?
crankshaft?in?the?power?frame?housing.)
iv. Connecting?Rod?to?Crankshaft?fitting:??Factory?
bored?connecting?rods?will?normally?fit?the?
standard?crankshaft?journal?just?by?bolting
the?cap?on?the?rod?with?the?standard?rod?shims?
being?used.??If?the?caps?do?require?adjustment?this?
is?accomplished?by?removing?or
adding?various?thicknesses?of?rod?shims.??The?
standard?connecting?rod?shim?used?on?all?Kerr?Pumps?
is?1/32”?thick?and?is?comprised?of
.002”?laminates,?which?can?be?“pealed?“?off?
separay.??Proper?fit?of?the?connecting?rod?will?
allow?the?pump?crankshaft?to?be?rotated
while?not?allowing?in‐and‐out?slack?in?the?
connecting?rod?along?its?long?or?main?axis.??A?well‐
fitted?rod?will?have?none?of?the?in‐and‐out
slack,?but?should?be?free?enough?to?be?moved?from?
side?to?side?on?the?rod?journal.??This?insures?the?
rod?not?being?too?tight.??A?point?of
caution?when?installing?the?connecting?rod?assembly?
in?the?pump?is?to?make?certain?the?oil?holes?in?the?
rod?are?“UP”?and?not?toward
the?bottom?of?the?pump.??This?will?result?in?
lubrication?failure?in?these?parts?and?the?pump?
will?fail?in?a?short?period?of?time.??An
additionally?important?step?is?to?make?sure?that?
the?rod?cap?is?bolted?back?on?the?rod?as?it?came?
off.??The?rod?and?cap?carry?a?“mark”
or?“number”?which?allows?you?to?match?them?back?
properly.??Failure?to?do?this?will?cause?the?rod?
not?to?fit?the?journal?for?which?it?was
made.
H. Power?End/Fluid?End?Connection:??A?common?
misconception?is?that?there?is?some?form?of?fluid?
seal?between?the?power?end?and?the?fluid
end.??This?is?false.??The?fluid?end?is?merely?
bolted?to?the?power?frame.??It?can?be?removed?by?
breaking?the?plunger?connection,?backing?off?the
packing?nut?or?gland,?removing?the?various?fluid?
end?bolts,?and?sliding?the?entire?fluid?end?off?the?
power?frame.??Corrosion?may?tend?to?seize
the?two?components?together?making?their?separation?
difficult?in?some?isolated?cases.??On?models?KP‐
3300,?KT‐3350/KT‐3400?and?R335/R340
the?bolted?in?stuffing?box?assemblies?must?be?
removed?prior?to?removal?of?the?entire?fluid?end.??
They?are?held?in?place?by?four?studs?each.??On
all?other?units?the?stuffing?boxes?can?be?left?
intact.??On?the?remaining?pumps?(with?the?exception?
KD‐1250B,?KJ‐2250B,?KM‐3250B,?and?KCP‐
6300)?the?stuffing?boxes?are?held?in?place?in?the?
fluid?end?by?a?friction?or?“press”?fit.??They?
should?be?removed?with?a?hydraulic?press?if
possible.??These?press‐in?type?stuffing?boxes?
carry?a?gasket?and/or?an?o‐ring?to?insure?a?good?
seal.??The?boxes?on?the?KD‐1250B,?KJ‐2250B,?KM‐
3250B,?and?KCP‐6300?are?screw‐in?type?and?carry?
only?a?copper?gasket.
?
? TECHNICAL?DATA?SHEET? T.D.S.?NO.? 4.2
? ? PCN:?______? Supercedes?PCN:?_____? Date? 03‐10
‐06
SHORT?TERM?STORAGE?PREPARATION?PROCEDURE
1.0? SCOPE
This?procedure?applies?to?Kerr?Pumps?ONLY.??Storage?
procedures?for?any?other?unit?components?or?
accessories?(gear?reducers,?engines,?etc.)?are?to?
be?prepared?to?the?specific
manufacture’s?recommendations.
1.1? Short‐term?storage?is?defined?as?storage?
and/or?transient?time?less?than?six?(6)?months?in?
an?environment?defined?in?Paragraph?2.??If?storage?
exceeding?six?months?is
expected,?the?Long?Term?Pump?Storage?Preparation?
Procedure?should?be?followed.
1.2? Kerr?Pumps?will?only?prepared?for?short?term?
storage?if?so?specified?in?the?purchaser?or?
customer?order?control?document.??
2.0? STORAGE?ENVIRONMENT
A?minimal?environmental?condition,?to?be?met?by?the?
customer?or?purchaser,?is?a?closed?shelter?to?
eliminate?effects?of?sun,?wind,?sand?or?other?
debris.??Large?temperature?and
humidity?changes?should?be?avoided?to?prevent?
coating?deterioration?or?contamination?by?moisture.
3.0? PRESERVATIVE?PRODUCT
3.1? The?specified?rust?preservative?will?protect?
the?internal?power?end?parts?from?corrosion?due?to?
atmospheric?moisture,?and?may?be?left?in?the?pump?
when?filled?with
appropriate?lubricant?and?placed?into?service.??The?
elevated?temperature?of?service?will?cause?rapid?
depletion?of?the?preventative?protection.
3.2? The?following?rust?preventative?products?or?
their?equivalents?are?recommended?for?use?in?Kerr?
Pumps?and?usually?available?in?5?gallon,?55?gallon
containers:
? CITGO:?RUST‐O‐LINE?OIL?10
? SHELL:?ENSIS?OIL?N
4.0? PROCEDURE
4.1? Preparation?from;?factory?testing,?inventory,?
or?a?distributor?rebuild?facility.
‐??Drain?any?oil?that?may?be?in?the?power?end,?and?
then?fill?the?complete?power?end?cavity?with?the?
specified?rust?preventative.??After?15?to?20?
minutes,?drain?the?rust
preventative?back?into?its?storage?drum?for?future?
use.
‐??Remove?and?clean?oil?level?gages,?pressure?
gages?and?breather?caps.???Replace?with?pipe?plugs?
in?threaded?openings.??All?breathers?shall?be?
replaced?with?airtight?seals,
plugs?or?gasketed?plates.??No?venting?is?
recommended?as?it?may?allow?moist?air?in.?
? TECHNICAL?DATA?SHEET? T.D.S.?NO.? 4.2
? ? PCN:?______? Supercedes?PCN:?_____? Date? 03‐10
‐06
4.1.1 Remove?the?wiper?box?seals?and?cap/plug?the?
seal?opening.
4.1.2 Clean?the?pump?outer?surfaces?prior?to?
painting.
4.1.3 If?painting?is?required?mask?crank?and?
lubricator?shaft?surfaces?and?keyways.??If?painting?
does?not?apply,?go?to?Para.?4.1.8.
4.1.4 Paint?as?specified?by?the?customer?order?or?
as?required.
4.1.5 Apply?a?thin?layer?of?grease?to?the?exposed?
oil?seal?lips.
4.1.6 Apply?a?thin?layer?of?heavy?rust?
preventative?to?the?exposed?crank?and?lubricator?
shaft?surfaces?and?keyways.
4.1.7 Wrap?the?exposed?crank?and?lubricator?shafts?
with?waxed?tape.
4.1.8 Carefully?wrap?the?following?parts?prior?to?
placing?them?into?polyurethane?bags.??Oil?level?
gages,?lube?pressure?gages,?and?breather?caps.
4.1.9 Finish?box,?crate?and?mark?the?parts?from?
Para.?4.1.2?after?final?inspection?(see?Para.?4.2.2).
4.2?Shipping/Receiving?(New?Pumps?Only)
4.2.1? All?pumps?and?accessories?(as?applicable)?
will?be?final?inspected?by?Kerr?Pump?personnel?
prior?to?shipping.??Any?witnessed?or?third?party?
inspection?will?be
signed‐off?by?the?purchaser?or?customer?
representative?prior?to?final?crating?and?shipment.
4.2.2? Export?crating?will?be?performed?by?either?
an?approved?Kerr?Pump?source?or?as?specified?by?the?
purchaser?or?customer.??Any?third?party?inspection?
will?be
coordinated?with?the?source.
4.2.3? Upon?receipt?of?the?shipment,?the?purchaser?
or?customer?is?responsible?for?inspection?and?
repair?of?damaged?coatings?at?the?expense?of?the?
shipper.
5.0? WARRANTY/START‐UP
5.1? Pumps?prepared?per?the?above?procedure?qualify?
for?the?“Standard?Terms?&?Conditions”?in?force?on?
the?date?of?shipment.
5.2? If?the?pump?storage?period?is?less?than?6?
months,?follow?the?Short?Term?Pump?Preparation?
Procedure.
5.3? Prior?to?start‐up:
5.3.1 Remove?all?storage?caps,?plugs,?and?covers.??
5.3.2 Replace?any?damaged?or?cracked?O‐rings?or?
gaskets.
5.3.3 Inspect?power?end?shaft?oil?seals?and?
replace?if?cracked,?split?or?damaged.
5.3.4 Install?crankcase?drain?plug,?lubrication?
level?site?glass?and?breather?cap.
5.3.5 Install,?if?applicable,?any?oil?pressure?
and/or?temperature?gage.
5.3.6 Check?the?connection?of?the?plunger?and?pony?
rod?to?the?crosshead?prior?to,?and?after,?initial?run
‐in?of?the?pump.
5.3.7 Fill?the?crankcase?to?the?proper?level?with?
the?specified?lubricant.
? TECHNICAL?DATA?SHEET? T.D.S.?NO.? 4.3
? ? PCN:?______? Supercedes?PCN:?_____? Date? 03‐10
‐06
TITLE:?LONG?TERM?STORAGE?PREPARATION?PROCEDURE
1.0? SCOPE
This?procedure?applies?to?Kerr?Pumps?ONLY.??Storage?
procedures?for?any?other?unit?components?or?
accessories?(gear?reducers,?engines,?etc.)?are?to?
be?prepared?to?the?specific
manufacture’s?recommendations.
????????????????1.1? Long‐term?storage?is?defined?
as?storage?and/or?transient?time?exceeding?six?(6)?
months?in?an?environment?defined?in?Paragraph?2.??
If?storage?for?less?than?six
months?is?expected,?the?Short?Term?Pump?Storage?
Preparation?Procedure?should?be?followed.
????????????????1.2? Kerr?Pumps?will?only?prepare?
for?short?term?storage?if?so?specified?in?the?
purchaser?or?customer?order?control?document.??
2.0? STORAGE?ENVIRONMENT
A?minimal?environmental?condition,?to?be?met?by?the?
customer?or?purchaser,?is?a?closed?shelter?to?
eliminate?effects?of?sun,?wind,?sand?or?other?
debris.??Large?temperature?and
humidity?changes?should?be?avoided?to?prevent?
preventative?deterioration?or?contamination?by?
moisture.
3.0? RUST?PREVENTATIVE?PRODUCT
3.1? The?recommended?rust?preservative?should?
protect?the?internal?power?end?parts?from?corrosion?
due?to?atmospheric?moisture,?and?may?be?left?in?the?
pump
when?filled?with?appropriate?lubricant?and?placed?
into?service.??The?elevated?temperature?of?service?
will?cause?rapid?depletion?of?the?preventative?
protection.
3.2? The?following?rust?preventative?products?or?
their?equivalents?are?recommended?for?use?in?Kerr?
Pumps?and?usually?available?in?5?gallon,?55?gallon?
containers:
CITGO:?RUST‐O‐LINE?OIL?10
SHELL:?ENSIS?OIL?N
4.0? PROCEDURE
4.1? Preparation?from;?factory?testing,?inventory,?
or?a?distributor?rebuild?facility.
4.1.1? Drain?any?oil?that?may?be?in?the?power?end?
and?then?fill?the?complete?power?end?cavity?with?
the?specified?rust?preventative.??After?15?to?20?
minutes,
drain?the?rust?preventative?back?into?its?storage?
drum?for?future?use.
4.1.2? Remove?all?plungers,?pony?rods?(if?
applicable),?baffle?discs,?packing?and?junk?rings.??
4.1.3? Remove?and?clean?oil?level?gages,?pressure?
gages?and?breather?caps.???Replace?with?pipe?plugs?
in?threaded?openings.
TECHNICAL?DATA?SHEET?? ? ? ? ? ? ? T.D.S.?NO.? 4.3
? ? PCN:?______? Supercedes?PCN:?_____? Date? 03‐10
‐06
4.1.4? All?breathers?shall?be?replaced?with?
airtight?seals,?plugs?or?gasketed?plates.??No?
venting?is?recommended?as?it?may?allow?moist?air?in.
4.1.5? Remove?the?wiper?box?seals?and?cap/plug?the?
seal?opening.
4.1.6? Clean?the?pump?outer?surfaces?prior?to?
painting.
4.1.7? If?painting?is?required?mask?crank?and?
lubricator?shaft?surfaces?and?keyways.??If?painting?
does?not?apply,?go?to?Para.?4.1.9.
4.1.8? Paint?as?specified?by?the?customer?order?or?
as?required.
4.1.9? Apply?a?thin?layer?of?grease?to?the?exposed?
oil?seal?lips.
4.1.10? Apply?a?thin?layer?of?heavy?rust?
preventative?to?the?exposed?crank?and?lubricator?
shaft?surfaces?and?keyways.
4.1.11? Wrap?the?exposed?crank?and?lubricator?
shafts?with?waxed?tape.
4.1.12? Carefully?wrap?the?following?parts?prior?to?
placing?them?into?polyurethane?bags.??Oil?level?
gages,?lube?pressure?gages,?and?breather?caps.
4.1.13? Finish?box,?crate?and?mark?the?parts?from?
Para.?4.1.10?after?final?inspection?(see?Para.?
4.2.2).
4.2? Shipping/Receiving?(New?Pumps?Only)
4.2.1? All?pumps?and?accessories?(as?applicable)?
will?be?final?inspected?by?Kerr?Pump?personnel?
prior?to?shipping.??Any?witnessed?or?third?party?
inspection?will?be
signed‐off?by?the?purchaser?or?customer?
representative?prior?to?final?crating?and?shipment.
4.2.2? Export?crating?will?be?performed?by?either?
an?approved?Kerr?Pump?source?or?as?specified?by?the?
purchaser?or?customer.??Any?third?party?inspection?
will?be
coordinated?with?the?source.
4.2.3? Upon?receipt?of?the?shipment,?the?purchaser?
or?customer?is?responsible?for?inspection?and?
repair?of?damaged?coatings?at?the?expense?of?the?
shipper.
5.0? WARRANTY?/?START‐UP
5.1? Pumps?prepared?per?the?above?procedure?qualify?
for?the?“Standard?Terms?&?Conditions”?in?force?on?
the?date?of?shipment.
5.2? If?the?pump?storage?period?will?exceed?6?
months,?follow?the?Long‐Term?Pump?Preparation?
Procedure.
5.3? Prior?to?start‐up:
5.3.1 Remove?all?storage?caps,?plugs,?and?covers.??
5.3.2 Install?the?packing,?junk?rings,?plungers,?
pony?rods?(if?applicable),?baffle?discs,?and?wiper?
box?seals.??Replace?any?damaged?or?cracked?O‐rings?
or?gaskets.
5.3.3 Inspect?power?end?shaft?oil?seals?and?
replace?if?cracked,?split?or?damaged.
5.3.4 Install?crankcase?drain?plug,?lubrication?
level?site?glass?and?breather?cap.
5.3.5 Install,?if?applicable,?any?oil?pressure?
and/or?temperature?gage.
5.3.6 Check?the?connection?of?the?plunger?and?pony?
rod?to?the?crosshead?prior?to,?and?after,?initial?run
‐in?of?the?pump.
5.3.7 Fill?the?crankcase?to?the?proper?level?with?
the?specified?lubricant.
?
KM-75
BOLTED TYPE
STUFFING BOX
WRENCH
VALVE SEAT
SEATING TOOL
KM-306
SPECIAL TOOLS
FOR KD-1250, KD-2250, KM-3250, KM-3300
KM-276
PONY ROD
SEAL TOOL
TRI-PIN
TYPE
PULLER
ASS'Y
KM-76M
WING-
GUIDED
SEAT
AP-425
STUFFING
BOX NUT
WRENCH
AP-71T
VALVE
INSERT
TOOL
KM-91
SCREWED TYPE
STUFFING BOX
WRENCH
KM-277
PONY
ROD
WRENCH
KM-77
DISC
SEAT
THREADED
STEM
TYPE
PULLER
ASS'Y
How To Put Inserts In Valves
Using Kerr Valve Insert Tool
3) Holding Valve
insert down with
thumb. 2) Put Tool between
valve and valve
insert with groove
against valve.
4) While holding valve down
with thumb, rotate around
valve with tool. (Similar to
mounting a tire on a rim).
1) Push Valve Insert over
valve legs. Hint: (Insert
will be more pliable if
heated first-- warm to the
touch not hot).
5) Continue rotating around
valve with tool until insert is
compley in groove.
INSTRUCTIONS FOR CHANGING WING/GUIDED VALVES (cont.)
7. Remove Suction Valves, springs,
and seats through End Port
8. To Install Suction Valve & Seat,
insert Valve Seat and Valve Body
through End Port
9. Use metal rod to drive valve seat
assembly into seating area using
several firm but, not heavy blows
with a hammer
10. Install Discharge Valves after Suction
Valves have been installed, always be
sure short springs are on Suction Valve
and Long Spring on Discharge Valves
11. Install Cover Caps and torque Cover
Plate capscrews to Kerr Pump Specs
INSTRUCTIONS FOR CHANGING DISC VALVES (Revision B)
1. Remove Capscrews from Top and
End Cover Plates
2. Remove Round Cover Caps; inspect
o’rings for damage;
3. Unscrew Valve Capscrew; Remove
Capscrew, Spring Retainer, Spring,
Spacer, and Disc
5. Hold Puller Stem from turning;
Rotate large nut until seat releases
4. Screw Kerr Pump Valve Puller into
seat approximay ?”
6. Remove Valve Seat from Puller;
Remove remaining valves
INSTRUCTIONS FOR CHANGING DISC VALVES (Revision B)
(cont.)
7. Remove Suction Valve Seat
Through End Port
8. To Install Valve Assembly; Insert
through End Port
9. Use a 1” wooden dowel rod to drive
valve seat assembly into seating area
using several firm but, not heavy
blows with a hammer; CAUTION:
heavy blows will damage valve
10. Torque valve capscrew to Kerr Pump
specs
11. Install Discharge Valve, following
procedure 9.
12. Install Cover Caps and torque Cover
Plate capscrews to Kerr Pump Specs
INSTRUCTIONS FOR CHANGING WING/GUIDED VALVES
1. Remove Capscrews from Top and
End Cover Plates
2. Remove Round Cover Caps; inspect
o’rings for damage;
3. Remove Discharge Spring and
Discharge Valve
5. Hold Puller Stem from turning;
Rotate large nut until seat releases
4. Insert Kerr Valve Seat Puller through
valve seat with eccentric offset to
engage valve seat. NOTE: Puller stud
may be removed when pulling
wing/guided valve seats.
6. Remove Valve Seat from Puller;
Spacer on Puller may need to be
removed when pulling Suction Valve
Seats; Remove remaining valves
INSTRUCTIONS FOR CHANGING WING/GUIDED VALVES (cont.)
7. Remove Suction Valves, springs,
and seats through End Port
8. To Install Suction Valve & Seat,
insert Valve Seat and Valve Body
through End Port
9. Use metal rod to drive valve seat
assembly into seating area using
several firm but, not heavy blows
with a hammer
10. Install Discharge Valves after Suction
Valves have been installed, always be
sure short springs are on Suction Valve
and Long Spring on Discharge Valves
11. Install Cover Caps and torque Cover
Plate capscrews to Kerr Pump Specs
SECTION A:A
KM-48 DELRIN DISC ALUMINUM BRONZE SEAT
ITEM
NO.
PART
NUMBER
DESCRIPTION QTY.
1 KM-54 VALVE SEAT, DISC TYPE, AB 1
2 KM-53 DELRIN DISC 1
3 KM-52 SPACER SLEEVE 1
4 KM-505 VALVE SPRING 1
5 KM-50-1 SPRING RETAINER, KM DISC VALVE 1
6 KM-49-1 CAPSCREW, SS 3/8"-16 UNC X 2" LG 1
KM-45 DELRIN DISC MONEL SEAT
ITEM
NO.
PART
NUMBER
DESCRIPTION QTY.
1 KM-47 VALVE SEAT, DISC TYPE, MONEL 1
2 KM-53 DELRIN DISC 1
3 KM-52 SPACER SLEEVE 1
4 KM-505 VALVE SPRING 1
5 KM-50-1 SPRING RETAINER, KM DISC VALVE 1
6 KM-49-1 CAPSCREW, SS 3/8"-16 UNC X 2" LG 1
KM-45SS DELRIN DISC STAINLESS STEEL SEAT
ITEM
NO.
PART
NUMBER
DESCRIPTION QTY.
1 KM-47SS VALVE SEAT, DISC TYPE, SS 1
2 KM-53 DELRIN DISC 1
3 KM-52 SPACER SLEEVE 1
4 KM-505 VALVE SPRING 1
5 KM-50-1 SPRING RETAINER, KM DISC VALVE 1
6 KM-49-1 CAPSCREW, SS 3/8"-16 UNC X 2" LG 1
KM-45DX DELRIN DISC DUPLEX STAINLESS STEEL SEAT
ITEM
NO.
PART
NUMBER
DESCRIPTION QTY.
1 KM-47DX VALVE SEAT, DISC TYPE, DUPLEX SS 1
2 KM-53 DELRIN DISC 1
3 KM-52 SPACER SLEEVE 1
4 KM-505 VALVE SPRING 1
5 KM-50-1 SPRING RETAINER, KM DISC VALVE 1
6 KM-49-1 CAPSCREW, SS 3/8"-16 UNC X 2" LG 1
6
5
2
4
3
1
DISC TYPE VALVE ASSEMBLIES
WITH NEW STYLE VALVE RETAINERS
A
A
.000"-.005" SHAFT END PLAY
.003"-.004" CONNECTING ROD AT CRANKSHAFT
.001" .002" CONNECTING ROD AT WRIST PIN
WHEN ADJUSTING THE ENDPLAY
OF THE TAPERED ROLLER BEARINGS
USED ON THE CRANKSHAFT,
DIAL INDICATORS AND SHIMS MUST
BE PROPERLY USED. INCORRECT
BEARING ADJUSTMENT MAY RESULT
IN EXCESSIVE NOISE, TEMPERATURE, AND
REDUCED BEARING LIFE. Kerr Pumps
RECOMMENDS BETWEEN .000” - .005”
OF INTERNAL AXIAL CLEARANCE
(END PLAY OR SIDE TO SIDE) WHEN
ASSEMBLED. FINAL ADJUSTMENT
MUST BE MADE USING A DIAL INDICATOR.
INSURE THE CONNECTING RODS ARE
DISCONNECTED TO ALLOW FREE
CRANKSHAFT MOTION.
1
2
3
4
8
9
5
6
7
NOTE: WHEN USING LUBRICANTS,
REDUCE TORQUE AS FOLLOWS;
KM-3250 PLUNGER TYPE PUMP TORQUE SPECIFICATIONS
OIL & GREASE REDUCE TORQUE 40%
ANTI - SEIZE COMPOUND REDUCE TORQUE 45%
LUBRICANT
PERCENTAGE OF TORQUE
REDUCTION REQUIRED
REFERENCE DESCRIPTION TORQUE
1 PAN COVER CAPSCREW 9 ft-lb (12 Nm)
2 CONNECTING ROD CAPSCREW 65 ft-lb (88 Nm)
3 BEARING HOUSING CAPSCREW 50 ft-lb (68 Nm)
4 WRIST PIN SET SCREW AND JAM NUT 12 ft-lb (16 Nm)
5 PONY ROD 500 ft-lb (678 Nm)
6 PONY ROD PACKING GLAND 50 ft-lb (68 Nm)
7 FLUID END CAP SCREW 90 ft-lb (122 Nm)
8 PLUNGER TO PONY ROD 300 ft-lb (407 Nm)
9 CROSSHEAD COVER PLATE CAPSCREW 10 ft-lb (14 Nm)
*TORQUE SPECIFICATIONS
REPEAT TORQUE
SEQUENCE THREE TIMES EACH
TOP AND FRONT PLATES
1
2
3
4 6 7
8 5
KM-3250BC/KM-3300BC FLUID END
TORQUE SEQUENCE
FLUID END COVERPLATE CAPSCREWS TORQUE TO:
110 FT/LBS (149 NM) WIT H ANTI-SEIZE COMPOUND
DISCHARGE
VALVE
SPRING
DISCHARGE
KM-300M
KM-58L
VALVE ASSEMBLY
DISCHARGE
KM-42
KM-44
SEAT
KM-3250
PACKING GLAND
ASSEMBLY
KM-28-A
PONY ROD
SNAP RING
CRANKCASE OIL
KM-28S
KM-29
TWO SEALS TO
KM-28
PONY ROD
GLAND
KM-37
SPACER
*KM-88
BOTTOM
KM-87
PACKING
KM-85G
*KM-88
KM-89
LANTERN
RING
KM-90
NUT
SPACER
PACKING
RING
TOP PHENOLIC
PHENOLIC
*KM-88
PACKING
KM-85
STUFFING BOX
*SOLD AS A SET
KM-48
DISC TYPE VALVE ASSEMBLY
(ALBZ SEAT)
KM-45
DISC TYPE VALVE ASSEMBLY
(MONEL SEAT)
KM-45SS
DISC TYPE VALVE ASSEMBLY
(STAINLESS STEEL SEAT)
B
B
KM-58S
VALVE
SUCTION
SUCTION
SPRING
VALVE ASSEMBLY
SUCTION
KM-305M
KM-43
KM-44
SEAT
KM-88G
KM-17
KM-36
KM-90
KM-29
KM-35
AP-71
AP-74
KM-28S
KM-37
KM-37
KM-68-XXX
AP-16
KM-28
AP-71
KM-11
KM-22
KM-26
KM-85
KM-19
KM-24
KM-27
KM-33
KM-18
KM-87-XXX
KM-86
AP-72
KM-25-000
KM-38
KM-88
KM-89
KM-12
KM-1
KM-69
KM-13
KM-15
KM-2
KM-10
KM-34AB
.000"-.005" SHAFT END PLAY
.003"-.004" CONNECT ING ROD AT CRANKSHAFT
.001" .002" CONNECT ING ROD AT WRIST PIN
WHEN ADJUST ING T HE ENDPLAY
OF T HE TAPERED ROLLER BEARINGS
USED ON T HE CRANKSHAFT ,
DIAL INDICAT ORS AND SHIMS MUST
BE PROPERLY USED. INCORRECT
BEARING ADJUST MENT MAY RESULT
IN EXCESSIVE NOISE, T EMPERAT URE, AND
REDUCED BEARING LIFE. Kerr Pumps
RECOMMENDS BET WEEN .000” - .005”
OF INTERNAL AXIAL CLEARANCE
(END PLAY OR SIDE T O SIDE) WHEN
ASSEMBLED. FINAL ADJUST MENT
MUST BE MADE USING A DIAL INDICAT OR.
INSURE T HE CONNECT ING RODS ARE
DISCONNECT ED TO ALLOW FREE
CRANKSHAFT MOT ION.
1
2
3
4
9
8
7
10
5
6
NOTE: WHEN USING LUBRICANTS,
REDUCE T ORQUE AS FOLLOWS;
KM-3250BC PLUNGER TYPE PUMP TORQUE SPECIFICATIONS
REFERENCE DESCRIPTION TORQUE
1 PAN COVER CAPSCREW 9 ft-lb (12 Nm)
2 CONNECTING ROD CAPSCREW 65 ft-lb (88 Nm)
3 BEARING HOUSING CAPSCREW 50 ft-lb (68 Nm)
4 WRIST PIN SET SCREW AND JAM NUT 12 ft-lb (16 Nm)
5 PONY ROD 500 ft-lb (678 Nm)
6 PONY ROD PACKING GLAND 50 ft-lb (68 Nm)
7 FLUID END CAP SCREW 175 ft-lb (237 Nm)
8 PLUNGER TO PONY ROD 300 ft-lb (407 Nm)
9 FLUID END COVER PLATE CAPSCREWS 175 ft-lb (237 Nm)
10 CROSSHEAD COVER PLATE CAPSCREW 10 ft-lb (14 Nm)
TORQUE SPECIFICATIONS
OIL & GREASE REDUCE TORQUE 40%
ANTI - SEIZE COMPOUND REDUCE TORQUE 45%
LUBRICANT
PERCENTAGE OF TORQUE
REDUCTION REQUIRED
REFERENCE DESCRIPTION TORQUE
1 PAN COVER CAPSCREW 9 ft-lb (12 Nm)
2 CONNECTING ROD CAPSCREW 65 ft-lb (88 Nm)
3 BEARING HOUSING CAPSCREW 50 ft-lb (68 Nm)
4 WRIST PIN SET SCREW AND JAM NUT 12 ft-lb (16 Nm)
5 PONY ROD 500 ft-lb (678 Nm)
6 PONY ROD PACKING GLAND 50 ft-lb (68 Nm)
7 FLUID END CAP SCREW 175 ft-lb (237 Nm)
8 PLUNGER TO PONY ROD 300 ft-lb (407 Nm)
9 FLUID END COVER PLATE CAPSCREWS 175 ft-lb (237 Nm)
10 CROSSHEAD COVER PLATE CAPSCREW 10 ft-lb (14 Nm)
TORQUE SPECIFICATIONS
OIL & GREASE REDUCE TORQUE 40%
ANTI - SEIZE COMPOUND REDUCE TORQUE 45%
LUBRICANT
PERCENTAGE OF TORQUE
REDUCTION REQUIRED
3.000
.813
7.8
3.500
3.625
9.125
4.8125
5.5
DISCHARGE
GENERAL DIMENSIONS FOR KM-3250BC
SUCTION
2"-NPT
1 1/4"-NPT
2"-NPT
9.7
5.250
13.69
4.595
22.812
HOLES
4X 7/16
MOUNT
1"-NPT
18.375
7.00 9.625
15.437
2.000 SHAFT
1/2" X 1/4" KEYWAY
3.26
17.2
12.0
13.9
11.0
KM-3250BC
KM-15
KM-33
KM-2
KM-26
KM-35BC
KM-31
AP-71
KM-17
KM-10
KM-25-000
KM-18
KM-19
KM-24
KM-27
KM-11
KM-87
KM-38
KM-69
KM-21
KM-22
KM-21
KMC-XXX
KM-74
AP-72
KM-28
KM-31
KM-34BC
AP-71
KM-12
AP-16T
KM-13
KM-1
KM-32
KM-48
DISC TYPE VALVE ASSEMBLY
(ALBZ SEAT)
KM-45
DISC TYPE VALVE ASSEMBLY
(MONEL SEAT)
KM-45SS
DISC TYPE VALVE ASSEMBLY
(STAINLESS STEEL SEAT)
B
B
SPRING
VALVE ASSEMBLY
KM-101
INSERT
DISCHARGE
KM-58L
VALVE
KM-300HT
DISCHARGE
KM-3250BC
KM-96HT
KM-98HT
SEAT
SNAP RING
PACKING GLAND
ASSEMBLY
CRANKCASE OIL
KM-28S
PONY ROD
KM-28-A
KM-29
TWO SEALS TO
KM-28
PONY ROD
GLAND
NUT
KM-37
KM-85G
KM-87
RING
PACKING
KM-89
PACKING
*KM-88
TOP PHENOLIC
SPACER
PHENOLIC
BOTTOM
*KM-88
RING
LANTERN
KM-90
SPACER
*KM-88
PACKING
KM-85
STUFFING BOX
*SOLD AS A SET
KM-101
INSERT
SPRING
KM-58S
SUCTION
VALVE
KM-305HT
SUCTION
VALVE ASSEMBLY
KM-97HT
KM-98HT
SEAT
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KM‐1? Pump?Case? 1
KM‐1TM? Pump?Case,?Top?Mount? 1
KM‐1TMF? Spacer,?Front?Short?Top?Mount? 2
KM‐1TMR? Spacer,?Rear?Long?Top?Mount? 2
KM‐2? Crankshaft?‐?Heat?Treated? 1
KM‐2S? Crankshaft?‐?Steel? 1
KM‐3? Crankshaft?Oil?Seal? 1
KM‐4? Bearing?Housing?(Blind?Side)? 1
KM‐5? Bearing?Housing?(Shaft?Side)? 1
KM‐6? Bearing?Housing?Capscrews? 12
KM‐7? Bearing?Housing?Gaskets? 2
KM‐8‐005? Main?Bearing?Adjusting?Shims??.005? As?
Req.
KM‐8‐010? Main?Bearing?Adjusting?Shims??.010? As?
Req.
KM‐8‐015? Main?Bearing?Adjusting?Shims??.015? As?
Req.
KM‐9? Main?Bearings? 2
KM‐10? Pan?Cover? 1
KM‐11? Pan?Cover?Capscrews? 10
KM‐12? Pan?Cover?Gasket? 1
KM‐13? Crosshead?Cover?Plate? 1
KM‐13T? Crosshead?Cover?Plate?Theaded? 1
KM‐14? Cover?Plate?Capscrews? 2
KM‐15? Crosshead?Cover?Plate?Gasket? 1
AP‐16? Breather?Cap?(Oil?Filler)? 1
AP‐16T? Breather?Cap?(Oil?Filler)?Threaded?Style? 1
KM‐16D? Oil?Level?Dip?Stick? 1
AP‐16‐03‐V? Oil?Filler?Cap?Label? 1
KM‐17? Crosshead? 3
KM‐18? Wrist?Pin? 3
KM‐19? Wrist?Pin?Bushing? 3
KM‐20? Wrist?Pin?Set?Screws?&?Nut? 3
KM‐21? Coverplate?Capscrew? 16
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KM‐22? Connecting?Rod?Capscrew? 6
KM‐24? Connecting?Rod?Only?(No?Inserts?‐?Requires?
inserts?both?ends)? 3
KM‐24A? Connecting?Rod?(Inserted?Both?Ends)? 3
KM‐25‐000? Connecting?Rod?Insert?Bearing?(Std)? 3
KM‐25‐015? Connecting?Rod?Insert?Bearing?(.015)? 3
KM‐25‐030? Connecting?Rod?Insert?Bearing?(.030)? 3
KM‐25‐045? Connecting?Rod?Insert?Bearing?(.045)? 3
KM‐25‐060? Connecting?Rod?Insert?Bearing?(.060)? 3
KM‐26? Connecting?Rod?Shims?(Laminated)? 6
KM‐27? Pony?Rod?with?Jam?Nut?Installed? 3
KM‐27C? Pony?Rod?for?5/8,?3/4,?7/8,?1?Ceramic?
Plunger? 3
KM‐28? Pony?Rod?Gland?for?Double?Seal? 3
KM‐28A? Pony?Rod?Gland?Assy?(KM‐28,?KM‐28S,?2ea?
of?KM‐29)? 3
KM‐28S? Pony?Rod?Gland?Snap?Ring? 3
KM‐29? Pony?Rod?Oil?Seal?(Req.?2?per?Set)? 3?sets
KM‐30? Pony?Rod?Wiper?Ring?(Fiber)? 3
KM‐31? Top?and?End?Cover?Cap?Plate?for?BC?Cover?
Caps? 2
KM‐32? Plunger?Washer?Use?With?1?&?1?1/4?(3/4?
Female?Thread)? 3
KM‐32C? Pony?Rod?Washer?(Use?With?Pony?Rod?KM‐27C)?
3
KM‐33? Pony?Rod?Splash?Guard? 3
KM‐33H? Pony?Rod?Splash?Guard?HSN? 3
KM‐34AB? Fluid?End?(ALBZ)?Vessel?Only? 1
KM‐34S? Fluid?End?(Steel)?Vessel?Only? 1
KM‐34SS? Fluid?End?(Stainless?Steel)?Vessel?Only? 1
KM‐34BCAB? Fluid?End?(Bolted?Cap)?(ALBZ)?Vessel?
Only? 1
KM‐34BCD? Fluid?End?(Bolted?Cap)?(Ductile)?Vessel?
Only? 1
KM‐34BCS? Fluid?End?(Bolted?Cap)?(Steel)?Vessel?
Only? 1
KM‐34BCSS? Fluid?End?(Bolted?Cap)?(Stainless?
Steel)?Vessel?Only? 1
KM‐34BCDX? Fluid?End?(Bolted?Cap)?(Duplex?
Stainless)?Vessel?Only? 1
KM‐34BCFSOS? Fluid?End?(Bolted?Cap)?(Forged?Steel)?
Vessel?W/Flanges? 1
KM‐34BCFSSOS? Fluid?End?(Bolted?Cap)?(Forged?
Stainless?Steel)?Vessel?W/Flanges? 1
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KM‐35AB? Top?Cover?Cap?(ALBZ)? 3
KM‐35D? Top?Cover?Cap?(Ductile)? 3
KM‐35S? Top?Cover?Cap?(Steel)? 3
KM‐35SS? Top?Cover?Cap?(Stainless?Steel)? 3
KM‐35BCAB? Top?Cover?Cap?(Bolted?Cap)?(ALBZ)? 3
KM‐35BCD? Top?Cover?Cap?(Bolted?Cap)?(Ductile)? 3
KM‐35BCS? Top?Cover?Cap?(Bolted?Cap)?(Steel)? 3
KM‐35BCSS? Top?Cover?Cap?(Bolted?Cap)?(Stainless?
Steel)? 3
KM‐36AB? End?Cover?Cap?(ALBZ)? 3
KM‐36D? End?Cover?Cap?(Ductile)? 3
KM‐36S? End?Cover?Cap?(Steel)? 3
KM‐36SS? End?Cover?Cap?(Stainless?Steel)? 3
KM‐36BCAB? End?Cover?Cap?(Bolted?Cap)?(ALBZ)? 3
KM‐36BCD? End?Cover?Cap?(Bolted?Cap)?(Ductile)? 3
KM‐36BCS? End?Cover?Cap?(Bolted?Cap)?(Steel)? 3
KM‐36BCSS? End?Cover?Cap?(Bolted?Cap)?(Stainless?
Steel)? 3
CP‐37‐875AB? Packing?Ring?7/8?(AB)? 3
CP‐37‐100AB? Packing?Ring?1?(AB)? 3
CP‐37‐125AB? Packing?Ring?1?1/4?(AB)? 3
CP‐37‐875S? Packing?Ring?7/8?(Steel)? 3
CP‐37‐100S? Packing?Ring?1?(Steel)? 3
CP‐37‐125S? Packing?Ring?1?1/4?(Steel)? 3
CP‐37‐875SS? Packing?Ring?7/8?(Stainless?Steel)? 3
CP‐37‐100SS? Packing?Ring?1?(Stainless?Steel)? 3
CP‐37‐125SS? Packing?Ring?1?1/4?(Stainless?Steel)?
3
KM‐37A? O'Ring,Stuffing?Box?&?Cover?Cap? 3
KM‐37N? O‐Ring?Stuffing?Box?&?Cover?Cap? 9
KM‐38? Fluid?End?Capscrew? 8
KM‐39? Discharge?Valve?(ALBZ)? 3
KM‐40? Suction?Valve?(ALBZ)? 3
KM‐41? Valve?Seats?(ALBZ)? 6
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KM‐42? Discharge?Valve?(Monel)? 3
KM‐42AR? Discharge?Valve?Monel?Inserted?
Abrasive/Resistant?Wing?Guided? 3
KM‐43? Suction?Valve?(Monel)? 3
KM‐43AR? Suction?Valve?Monel?Inserted?
Abrasive/Resistant?Wing?Guided? 3
KM‐44? Valve?Seats?(Monel)? 6
KM‐44AR? Abrasive?Resistant?Valve?Seat?Wing‐
Guided?Monel? 6
KM‐45? Delrin?Valve?Complete?with?Monel?Seat? 6
KM‐45SS? Delrin?Valve?Complete?with?Stainless?
Steel?Seat? 6
KM‐45SS‐SS? Stainless?Steel?Disc?Valve?Complete?
with?Stainless?Steel?Seat? 6
KM‐45T‐M? Titanium?Disc?Valve?Complete?with?Monel?
Seat? 6
KM‐45T‐SS? Titanium?Disc?Valve?Complete?with?
Stainless?Steel?Seat? 6
KM‐45T‐DX? Titanium?Disc?Valve?with?Duplex?
Stainless?Seat? 6
KM‐45SS‐DX? Stainless?Steel?Disc?Valve?with?
Duplex?Stainless?Steel?Seat? 6
KM‐45DX? Delrin?Valve?Complete?with?Duplex?
Stanless?Steel?Seat? 6
KM‐47? Valve?Seat?Monel?Disc?Type? 1?per?valv
KM‐47SS? Valve?Seat?Stainless?Steel?Disc?Type? 1?
per?valv
KM‐47DX? Valve?Seat,?Disc?Type,?Duplex?SS? 6
KM‐48? Delrin?Valve?Complete?with?ALBZ?Seat? 6
KM‐49? Capscrew?Disc?Type?Valve? 1?per?valv
KM‐49‐1? Capscrew,?SS?3/8"‐16?UNC?X?2"?LG? 6
KM‐50? Spring?Retainer?Disc?Type? 1?per?valv
KM‐50‐1SS? Spring?Retainer,?KM?Disc?Valve?
Stainless?Steel? 6
KM‐50‐1DX? Spring?Retainer,?KM?Disc?Valve?Duplex?
Stainless? 6
KM‐51? Spring?Disc?Type? 1?per?valv
KM‐52? Sleeve?Spacer?Disc?Type? 1?per?valv
KM‐53? Delrin?Disc? 1?per?valv
KM‐53SS? Stainless?Steel?Disc? 1?per?valv
KM‐53T? Titanium?Disc? 1?per?valv
KM‐54? Valve?Seat?ALBZ?Disc?Type? 1?per?valv
KM‐54SS? Valve?Seat?316?S.S.?Disc?Type? 6
KM‐54DX? Valve?Seat?Duplex?Stainless?Disc?Type? 6
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KM‐55? Discharge?Valve?(Stainless?Steel)? 3
KM‐55AR? Discharge?Valve?SS?Inserted?
Abrasive/Resistant?Wing?Guided? 3
KM‐56? Suction?Valve?(Stainless?Steel)? 3
KM‐56AR? Suction?Valve?SS?Inserted?
Abrasive/Resistant?Wing?Guided? 3
KM‐57? Valve?Seat?(Stainless?Steel)? 6
KM‐58L? Valve?Spring?(Wing‐Guided)?(Long)?
(Discharge)? 3
KM‐58S? Valve?Spring?(Wing‐Guided)?(Short)?
(Suction)? 3
CP‐58V‐0805‐625? 805?Pressure?Rings?Only?5/8"?(3?
Ea.?Per?Set)? 3?sets
CP‐58V‐0805‐075? 805?Pressure?Rings?3/4"?(3?Ea.?
Per?set)? 3?sets
CP‐58V‐0805‐875? 805?Pressure?Rings?Only?7/8"(3?
Ea.?Per?Set)? 3?sets
CP‐58V‐0805‐100? 805?Pressure?Rings?Only?1"(3?
Ea.?Per?Set)? 3?sets
CP‐58V‐0805‐125? 805?Pressure?Rings?Only?1?1/4?
(3?Ea.?Per?Set)? 3?sets
CP‐58V‐0758‐625? 758?Pressure?Rings?Only?5/8"?(3?
Ea.?Per?Set)? 3?sets
CP‐58V‐0758‐075? 758?Pressure?Rings?3/4"?(3?Ea.?
Per?Set)? 3?sets
CP‐58V‐0758‐875? 758?Pressure?Rings?Only?7/8"?(3?
Ea.?Per?Set)? 3?sets
CP‐58V‐0758‐100? 758?Pressure?Rings?Only?1"?(3?
Ea.?Per?Set)? 3?sets
CP‐58V‐0758‐125? 758?Pressure?Rings?Only?1?1/4"?
(3?Ea.?Per?Set)? 3?sets
CP‐58VPK‐0758‐625? 758/PK?Pressure?Ring?Only?
5/8"(3?Ea.?Per?Set)? 3?sets
CP‐58VPK‐0758‐750? 758/PK?Pressure?Ring?Only?
3/4"?(3?Ea.?Per?Set)? 3?sets
CP‐58VPK‐0758‐875? 758/PK?Pressure?Ring?Only?7/8?
(3?Ea..Per?Set)? 3?sets
CP‐58VPK‐0758‐100? 758/PK?Pressure?Ring?Set?Only?
(3?Ea.?Per?Set)? 3?sets
CP‐58VPK‐0758‐125? 758/PK?Pressure?Ring?Set?Only?
1?1/4"?(3?Ea.?Per?Set)? 3?sets
CP‐59? Packing?Spring?(for?Spring?Loaded?Packing)?
7/8,?1,?1?1/4? 3
CP‐59‐625? Packing?Spring?(for?Spring?Loaded?
Packing)?5/8? 3
CP‐59‐750? Packing?Spring?(for?Spring?Loaded?
Packing)?3/4? 3
KM‐59‐200AB? Packing?Gland?2?(Bolted?Type)?(ALBZ)?
3
KM‐59‐200DX? Packing?Gland?2?(Bolted?Type)?
(Duplex?Stainless)? 3
KM‐59‐200S? Packing?Gland?2?(Bolted?Type)?(Steel)?
3
KM‐59‐200SS? Packing?Gland?2?(Bolted?Type)?
(Stainless?Steel)? 3
KM‐59A‐150AB? Stuffing?Box?Gland?Adapter?1?1/2?
(ALBZ)? 3
KM‐59A‐175AB? Stuffing?Box?Gland?Adapter?1?3/4?
(ALBZ)? 3
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KM‐59A‐125S? Stuffing?Box?Gland?Adapter?1?1/4?
(Steel)? 3
KM‐59A‐150S? Stuffing?Box?Gland?Adapter?1?1/2?
(Steel)? 3
KM‐59A‐175S? Stuffing?Box?Gland?Adapter?1?3/4?
(Steel)? 3
KM‐59A‐125SS? Stuffing?Box?Gland?Adapter?1?1/4?
(Stainless?Steel)? 3
KM‐59A‐150SS? Stuffing?Box?Gland?Adapter?1?1/2?
(Stainless?Steel)? 3
KM‐59A‐175SS? Stuffing?Box?Gland?Adapter?1?3/4?
(Stainless?Steel)? 3
KM‐59A‐125AB? Stuffing?Box?Gland?Adapter?1?1/4?
(ALBZ)? 3
KM‐59SPCR? Gland?Spacer,?Spring?Loaded?Packing? 3
KM‐60‐100AB? Packing?Ring?1?(ALBZ)? 3
KM‐60‐125AB? Packing?Ring?1?1/4?(ALBZ)? 3
KM‐60‐150AB? Packing?Ring?1?1/2?(ALBZ)? 3
KM‐60‐175AB? Packing?Ring?1?3/4?(ALBZ)? 3
KM‐60‐200AB? Packing?Ring?2?(ALBZ)? 3
KM‐60‐100S? Packing?Ring?1?(Steel)? 3
KM‐60‐125S? Packing?Ring?1?1/4?(Steel)? 3
KM‐60‐150S? Packing?Ring?1?1/2?(Steel)? 3
KM‐60‐175S? Packing?Ring?1?3/4?(Steel)? 3
KM‐60‐200S? Packing?Ring?2?(Steel)? 3
KM‐60‐100SS? Packing?Ring?1?(Stainless?Steel)? 3
KM‐60‐125SS? Packing?Ring?1?1/4?(Stainless?Steel)?
3
KM‐60‐150SS? Packing?Ring?1?1/2?(Stainless?Steel)?
3
KM‐60‐175SS? Packing?Ring?1?3/4?(Stainless?Steel)?
3
KM‐60‐200SS? Packing?Ring?2?(Stainless?Steel)? 3
KM‐61‐100AB? Packing?Lantern?Ring?(For?Mechanical?
Lubrication)?1?(AB)? 3
KM‐61‐125AB? Packing?Lantern?Ring?(For?Mechanical?
Lubrication)?1?1/4?(AB)? 3
KM‐61‐150AB? Packing?Lantern?Ring?(For?Mechanical?
Lubrication)?1?1/2?(AB)? 3
KM‐61‐175AB? Packing?Lantern?Ring?(For?Mechanical?
Lubrication)?1?3/4?(AB)? 3
KM‐61‐200AB? Packing?Lantern?Ring?(For?Mechanical?
Lubrication)?2?(AB)? 3
KM‐61‐100S? Packing?Lantern?Ring?(For?Mechanical?
Lubrication)?1?(Steel)? 3
KM‐61‐125S? Packing?Lantern?Ring?(For?Mechanical?
Lubrication)?1?1/4?(Steel)? 3
KM‐61‐150S? Packing?Lantern?Ring?(For?Mechanical?
Lubrication)?1?1/2?(Steel)? 3
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KM‐61‐100SS? Packing?Lantern?Ring?(For?Mechanical?
Lubrication)?1?(Stainless?Steel)? 3
KM‐61‐125SS? Packing?Lantern?Ring?(For?Mechanical?
Lubrication)?1?1/4?(Stainless?Steel)? 3
KM‐61‐150SS? Packing?Lantern?Ring?(For?Mechanical?
Lubrication)?1?1/2?(Stainless?Steel)? 3
KM‐61‐200SS? Packing?Lantern?Ring?(For?Mechanical?
Lubrication)?2?Stainless?(Steel)? 3
KM‐63‐100? 838?Plunger?Packing?(Non?Adjustable)?1?
3?sets
KM‐63‐125? 838?Plunger?Packing?(Non?Adjustable)?1?
1/4? 3?sets
KM‐63‐150? 838?Plunger?Packing?(Non?Adjustable)?1?
1/2? 3?sets
KM‐63‐175? 838?Plunger?Packing?(Non?Adjustable)?1?
3/4? 3?sets
KM‐63‐200? 838?Plunger?Packing?(Non?Adjustable)?2?
3?sets
KM‐63G‐100? 858?Plunger?Packing?(Non?Adjustable)?1?
3?sets
KM‐63G‐125? 858?Plunger?Packing?(Non?Adjustable)?
1?1/4? 3?sets
KM‐63G‐150? 858?Plunger?Packing?(Non?Adjustable)?
1?1/2? 3?sets
KM‐63G‐175? 858?Plunger?Packing?(Non?Adjustable)?
1?3/4? 3?sets
KM‐63G‐200? 858?Plunger?Packing?(Non?Adjustable)?2?
3?sets
KM‐63K‐100? Kevlar?Packing?1? 3?sets
KM‐63K‐125? Kevlar?Packing?1?1/4? 3?sets
KM‐63K‐150? Kevlar?Packing?1?1/2? 3?sets
KM‐63K‐175? Kevlar?Packing?1?3/4? 3?sets
KM‐63K‐200? Kevlar?Packing?2? 3?sets
KM‐63PK‐200? Peak?Packing?2? 3?sets
KM‐63T‐100? Teflon?Packing?1? 3?sets
KM‐63T‐125? Teflon?Packing?1?1/4? 3?sets
KM‐63T‐150? Teflon?Packing?1?1/2? 3?sets
KM‐63T‐175? Teflon?Packing?1?3/4? 3?sets
KM‐63T‐200? Teflon?Packing?2? 3?sets
KM‐64? Packing?Gland?Stud? 6
KM‐65? Packing?Gland?Stud?Nut? 6
KM‐65L? Stuffing?Box?Lock?Nut?(Stainless?Steel)? 6
KM‐66? Stuffing?Box?Stud?Swivel?Washer?(Stainless?
Steel)? 6
KP‐67V‐0805‐200? 805?Pressure?Rings?2? 3?sets
KP‐67V‐0758‐200? 758?Pressure?Rings?2? 3?sets
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KP‐67VPK‐0758‐200? 758/PK?Follower?Pressure?
Rings?2? 3?sets
KM‐67‐100? Plunger?1?(Stainless?Steel)? 3
KM‐67‐125? Plunger?1?1/4?(Stainless?Steel)? 3
KM‐67‐150? Plunger?1?1/2?(Stainless?Steel)? 3
KM‐67‐175? Plunger?1?3/4?(Stainless?Steel)? 3
KM‐67‐200? Plunger?2?(Stainless?Steel)? 3
KM‐68‐625? Plunger?5/8?(Colmonoy?730)? 3
KM‐68‐750? Plunger?3/4?(Colmonoy?730)? 3
KM‐68‐875? Plunger?7/8?(Colmonoy?730)? 3
KM‐68‐100? Plunger?1?(Colmonoy?730)? 3
KM‐68‐125? Plunger?1?1/4?(Colmonoy?730)? 3
KM‐68‐150? Plunger?1?1/2?(Colmonoy?730)? 3
KM‐68‐175? Plunger?1?3/4?(Colmonoy?730)? 3
KM‐68‐200? Plunger?2?(Colmonoy?730)? 3
KM‐69? Plunger?Chamber?Cover? 1
KM‐69DL? Plunger?Chamber?Cover?Drip?Lube?Reservoir?
1
AP‐72AB? 1/8?NPT?Oil?Level/Stuffing?Box?Hex?Plug?
(AB)? 3
KM‐72? Cover?Cap?Wrench? 1
AP‐72S? 1/8?NPT?Oil?Level/Stuffing?Box?Hex?Plug?
(Steel)? 3
AP‐72SS? 1/8?NPT?Oil?Level/Stuffing?Box?Hex?Plug?
(Stainless?Steel)? 3
AP‐74? Grease?Zert?With?Cap? 3
KM‐75? Bolted?Type?Stuffing?Box?Wrench? 3
KM‐76? Valve?Puller?Wing?Type? 1
KM‐76M? Valve?Puller?Wing?Guide?Pin?Type? 1
KM‐77? Valve?Puller?Disc?Type? 1
AP‐77T? Valve?Insert?Tool? 1
KM‐85AB? Stuffing?Box?(ALBZ)? 3
KM‐85S? Stuffing?Box?(Steel)? 3
KM‐85SS? Stuffing?Box?(Stainless?Steel)? 3
KM‐85G? Stuffing?Box?Gasket? 3
KM‐85DX? Stuffing?Box?(Duplex?Stainless?CD3M)? 3
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KM‐87‐100AB? Stuffing?Box?Nut?1?(AB)? 3
KM‐87‐125AB? Stuffing?Box?Nut?1?1/4?(AB)? 3
KM‐87‐150AB? Stuffing?Box?Nut?1?1/2?(AB)? 3
KM‐87‐175AB? Stuffing?Box?Nut?1?3/4?(AB)? 3
KM‐87‐100CS? Stuffing?Box?Nut?(Cast?Steel)?1? 3
KM‐87‐125CS? Stuffing?Box?Nut?(Cast?Steel)?1?1/4? 3
KM‐87‐150CS? Stuffing?Box?Nut?(Cast?Steel)?1?1/2? 3
KM‐87‐175CS? Stuffing?Box?Nut?(Cast?Steel)?1?3/4? 3
KM‐87‐100SS? Stuffing?Box?Nut?(Stainless?Steel)?1?
3
KM‐87‐125SS? Stuffing?Box?Nut?(Stainless?Steel)?1?
1/4? 3
KM‐87‐150SS? Stuffing?Box?Nut?(Stainless?Steel)?1?
1/2? 3
KM‐87‐175SS? Stuffing?Box?Nut?(Stainless?Steel)?1?
3/4? 3
KM‐88‐100? 838?Plunger?Packing?(Non?Adjustable)?1?
3?sets
KM‐88‐125? 838?Plunger?Packing?(Non?Adjustable)?1?
1/4? 3?sets
KM‐88‐150? 838?Plunger?Packing?(Non?Adjustable)?1?
1/2? 3?sets
KM‐88‐175? 838?Plunger?Packing?(Non?Adjustable)?1?
3/4? 3?sets
KM‐88G‐100? 858?Plunger?Packing?(Non?Adjustable)?1?
3?sets
KM‐88G‐125? 858?Plunger?Packing?(Non?Adjustable)?
1?1/4? 3?sets
KM‐88G‐150? 858?Plunger?Packing?(Non?Adjustable)?
1?1/2? 3?sets
KM‐88G‐175? 858?Plunger?Packing?(Non?Adjustable)?
1?3/4? 3?sets
KM‐88K‐100? Kevlar?Packing?1? 3?sets
KM‐88K‐125? Kevlar?Packing?1?1/4? 3?sets
KM‐88K‐150? Kevlar?Packing?1?1/2? 3?sets
KM‐88PK‐150? Peak?Packing?1?1/2? 3?sets
KM‐88T‐100? Teflon?Packing?1? 3?sets
KM‐88T‐125? Teflon?Packing?1?1/4? 3?sets
KM‐88T‐150? Teflon?Packing?1?1/2? 3?sets
KM‐88T‐175? Teflon?Packing?1?3/4? 3?sets
KM‐88V‐0805‐125? 805?Pressure?Rings?1?1/4? 3?sets
KM‐88V‐0805‐150? 805?Pressure?Rings?1?1/2? 3?sets
KM‐88V‐0805‐175? 805?Pressure?Rings?1?3/4? 3?sets
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KM‐88V‐0758‐125? 758?Pressure?Rings?1?1/4? 3?sets
KM‐88V‐0758‐150? 758?Pressure?Rings?1?1/2? 3?sets
KM‐88V‐0758‐175? 758?Pressure?Rings?1?3/4? 3?sets
KM‐88VPK‐0758‐125? 758/PK?Follower?Pressure?
Rings?1?1/4? 3?sets
KM‐88VPK‐0758‐150? 758/PK?Follower?Pressure?
Rings?1?1/2? 3?sets
KM‐88VPK‐0758‐175? 758/PK?Follower?Pressure?
Rings?1?3/4? 3?sets
KM‐88‐125? 838?Plunger?Packing?(Non?Adjustable)?1?
1/4? 3
KM‐88‐2070‐150? 210?Die?Formed?1?1/4?"?x?21/4"? 3
KM‐88K‐175? Kevlar?Packing?1?3/4"? 3
KM‐88K‐150? 0210?Kevlar?1?1/2"? 3
KM‐88K‐0210‐150? 0210?Kevlar?1?1/2"? 3
KM‐89‐100AB? Packing?Ring?1?(ALBZ)? 3
KM‐89‐125AB? Packing?Ring?1?1/4?(ALBZ)? 3
KM‐89‐150AB? Packing?Ring?1?1/2?(ALBZ)? 3
KM‐89‐175AB? Packing?Ring?1?3/4?(ALBZ)? 3
KM‐89‐100S? Packing?Ring?1?(Steel)? 3
KM‐89‐125S? Packing?Ring?1?1/4?(Steel)? 3
KM‐89‐150S? Packing?Ring?1?1/2?(Steel)? 3
KM‐89‐175S? Packing?Ring?1?3/4?(Steel)? 3
KM‐89‐100SS? Packing?Ring?1?(Stainless?Steel)? 3
KM‐89‐125SS? Packing?Ring?1?1/4?(Stainless?Steel)?
3
KM‐89‐150SS? Packing?Ring?1?1/2?(Stainless?Steel)?
3
KM‐89‐175SS? Packing?Ring?1?3/4?(Stainless?Steel)?
3
KM‐90‐100AB? Packing?Lantern?Ring?1?(AB)? 3
KM‐90‐125AB? Packing?Lantern?Ring?1?1/4?(AB)? 3
KM‐90‐150AB? Packing?Lantern?Ring?1?1/2?(AB)? 3
KM‐90‐175AB? Packing?Lantern?Ring?1?3/4?(AB)? 3
KM‐90‐100S? Packing?Lantern?Ring?1?(Steel)? 3
KM‐90‐125S? Packing?Lantern?Ring?1?1/4?(Steel)? 3
KM‐90‐150S? Packing?Lantern?Ring?1?1/2?(Steel)? 3
KM‐90‐175S? Packing?Lantern?Ring?1?3/4?(Steel)? 3
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KM‐90‐100SS? Packing?Lantern?Ring?1?(Stainless?
Steel)? 3
KM‐90‐125SS? Packing?Lantern?Ring?1?1/4?
(Stainless?Steel)? 3
KM‐90‐150SS? Packing?Lantern?Ring?1?1/2?
(Stainless?Steel)? 3
KM‐90‐175SS? Packing?Lantern?Ring?1?3/4?
(Stainless?Steel)? 3
KM‐90K‐100AB? Kevlar?Packing?Lantern?Ring?1? 3
KM‐90K‐125AB? Kevlar?Packing?Lantern?Ring?1?1/4? 3
KM‐90K‐150AB? Kevlar?Packing?Lantern?Ring?1?1/2? 3
KM‐90K‐175AB? Kevlar?Packing?Lantern?Ring?1?3/4? 3
KM‐90K‐100S? Kevlar?Packing?Lantern?Ring?1?(Steel)?
3
KM‐90K‐125S? Kevlar?Packing?Lantern?Ring?1?1/4?
(Steel)? 3
KM‐90K‐150S? Kevlar?Packing?Lantern?Ring?1?1/2?
(Steel)? 3
KM‐90K‐150S? Kevlar?Packing?Lantern?Ring?1?3/4?
(Steel)? 3
KM‐90K‐100SS? Kevlar?Packing?Lantern?Ring?1?
(Stainless?Steel)? 3
KM‐90K‐125SS? Kevlar?Packing?Lantern?Ring?1?1/4?
(Stainless?Steel)? 3
KM‐90K‐150SS? Kevlar?Packing?Lantern?Ring?1?1/2?
(Stainless?Steel)? 3
KM‐90K‐175SS? Kevlar?Packing?Lantern?Ring?1?3/4?
(Stainless?Steel)? 3
KM‐91? Screwed?Type?Stuffing?Box?Wrench? 1
KM‐93SL‐125AB? Spring?Loaded?Packing?Adapters?1?
1/4?(ALBZ)? 3?sets
KM‐93SL‐125S? Spring?Loaded?Packing?Adapters?1?1/4
(Steel)? 3?sets
KM‐93SL‐125SS? Spring?Loaded?Packing?Adapters?1?
1/4?(Stainless?Steel)? 3?sets
KM‐93SL‐150AB? Spring?Loaded?Packing?Adapters?1?
1/2?(ALBZ)? 3?sets
KM‐93SL‐150S? Spring?Loaded?Packing?Adapters?1?1/2
(Steel)? 3?sets
KM‐93SL‐150SS? Spring?Loaded?Packing?Adapters?1?
1/2?(Stainless?Steel)? 3?sets
KM‐93SL‐175AB? Spring?Loaded?Packing?Adapters?1?
3/4?(ALBZ)? 3?sets
KM‐93SL‐175S? Spring?Loaded?Packing?Adapters?1?
3/4?(Steel)? 3?sets
KM‐93SL‐175SS? Spring?Loaded?Packing?Adapters?1?
3/4?(Stainless?Steel)? 3?sets
KM‐93SL‐200AB? Spring?Loaded?Packing?Adapters?2?
(ALBZ)? 3?sets
KM‐93SL‐200S? Spring?Loaded?Packing?Adapters?2?
(Steel)? 3?sets
KM‐93SL‐200SS? Spring?Loaded?Packing?Adapters?2?
(Stainless?Steel)? 3?sets
KM‐94SL‐125AB? 805?Spring?Loaded?Packing?Sets?1?
1/4?(ALBZ)? 3?sets
KM‐94SL‐125S? 805?Spring?Loaded?Packing?Sets?1?1/4
(Steel)? 3?sets
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KM‐94SL‐125SS? 805?Spring?Loaded?Packing?Sets?1?
1/4?(Stainless?Steel)? 3?sets
KM‐94SL‐150AB? 805?Spring?Loaded?Packing?Sets?1?
1/2?(ALBZ)? 3?sets
KM‐94SL‐150S? 805?Spring?Loaded?Packing?Sets?1?1/2
(Steel)? 3?sets
KM‐94SL‐150SS? 805?Spring?Loaded?Packing?Sets?1?
1/2?(Stainless?Steel)? 3?sets
KM‐94SL‐175AB? 805?Spring?Loaded?Packing?Sets?1?
3/4?(ALBZ)? 3?sets
KM‐94SL‐175S? 805?Spring?Loaded?Packing?Sets?1?
3/4?(Steel)? 3?sets
KM‐94SL‐175SS? 805?Spring?Loaded?Packing?Sets?1?
3/4?(Stainless?Steel)? 3?sets
KM‐94SL‐200AB? 805?Spring?Loaded?Packing?Sets?2?
(ALBZ)? 3?sets
KM‐94SL‐200S? 805?Spring?Loaded?Packing?Sets?2?
(Steel)? 3?sets
KM‐94SL‐200SS? 805?Spring?Loaded?Packing?Sets?2?
(Stainless?Steel)? 3?sets
KM‐94SLG‐125AB? 758?Spring?Loaded?Packing?Sets?1?
1/4?(ALBZ)? 3?sets
KM‐94SLG‐125S? 758?Spring?Loaded?Packing?Sets?1?
1/4(Steel)? 3?sets
KM‐94SLG‐125SS? 758?Spring?Loaded?Packing?Sets?1?
1/4?(Stainless?Steel)? 3?sets
KM‐94SLG‐150AB? 758?Spring?Loaded?Packing?Sets?1?
1/2?(ALBZ)? 3?sets
KM‐94SLG‐150S? 758?Spring?Loaded?Packing?Sets?1?
1/2(Steel)? 3?sets
KM‐94SLG‐150SS? 758?Spring?Loaded?Packing?Sets?1?
1/2?(Stainless?Steel)? 3?sets
KM‐94SLG‐175AB? 758?Spring?Loaded?Packing?Sets?1?
3/4?(ALBZ)? 3?sets
KM‐94SLG‐175S? 758?Spring?Loaded?Packing?Sets?1?
3/4?(Steel)? 3?sets
KM‐94SLG‐175SS? 758?Spring?Loaded?Packing?Sets?1?
3/4?(Stainless?Steel)? 3?sets
KM‐94SLG‐200AB? 758?Spring?Loaded?Packing?Sets?2?
(ALBZ)? 3?sets
KM‐94SLG‐200S? 758?Spring?Loaded?Packing?Sets?2?
(Steel)? 3?sets
KM‐94SLG‐200SS? 758?Spring?Loaded?Packing?Sets?2?
(Stainless?Steel)? 3?sets
KM‐94SLGPK‐125AB? 758/PK?Spring?Loaded?Packing?
Sets?1?1/4?(ALBZ)? 3?sets
KM‐94SLGPK‐125S? 758PK?Spring?Loaded?Packing?Sets?
1?1/4(Steel)? 3?sets
KM‐94SLGPK‐125SS? 758/PK?Spring?Loaded?Packing?
Sets?1?1/4?(Stainless?Steel)? 3?sets
KM‐94SLGPK‐150AB? 758/PK?Spring?Loaded?Packing?
Sets?1?1/2?(ALBZ)? 3?sets
KM‐94SLGPK‐150S? 758/PK?Spring?Loaded?Packing?
Sets?1?1/2(Steel)? 3?sets
KM‐94SLGPK‐150SS? 758/PK?Spring?Loaded?Packing?
Sets?1?1/2?(Stainless?Steel)? 3?sets
KM‐94SLGPK‐175AB? 758/PK?Spring?Loaded?Packing?
Sets?1?3/4?(ALBZ)? 3?sets
KM‐94SLGPK‐175S? 758/PK?Spring?Loaded?Packing?
Sets?1?3/4?(Steel)? 3?sets
KM‐94SLGPK‐175SS? 758/PK?Spring?Loaded?Packing?
Sets?1?3/4?(Stainless?Steel)? 3?sets
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KM‐94SLGPK‐200AB? 758/PK?Spring?Loaded?Packing?
Sets?2?(ALBZ)? 3?sets
KM‐94SLGPK‐200S? 758/PK?Spring?Loaded?Packing?
Sets?2?(Steel)? 3?sets
KM‐94SLGPK‐200SS? 758/PK?Spring?Loaded?Packing?
Sets?2?(Stainless?Steel)? 3?sets
KM‐95AB? Stuffing?Box?(Bolted?Type)?(ALBZ)? 3
KM‐95S? Stuffing?Box?(Bolted?Type)?(Steel)? 3
KM‐95SL? Spring?Loaded?Packing?Ring?Springs?(6?per?
set)? 3?sets
KM‐95SS? Stuffing?Box?(Bolted?Type)?(Stainless?
Steel)? 3
KP‐95W‐225? Wave?Spring?2‐1/4?OD? 3
KP‐95W‐250? Wave?Spring?2‐1/2?OD? 3
KM‐95DX? Stuffing?Box?(Bolted?Type)?(Duplex?
Stainless?CD3M)? 3
KM‐96HT? Discharge?Valve,?Heat?Treated,?A/R?with?
Insert? 3
KM‐97HT? Suction?Valve,?Heat?Treated,?A/R?with?
Insert? 3
KM‐98HT? Valve?Seat,?Heat?Treated,?A/R? 6
KMC‐100? Plunger?1?(Ceramic)? 3
KM‐101R? Abrasive?Resistant?Valve?Insert? 6
KM‐101A? Abrasive?Resistant?Valve?Insert?(Aflax)? 6
KM‐101N? Abrasive?Resistant?Valve?Insert?(Nitrile)?
6
KM‐101V? Abrasive?Resistant?Valve?Insert? 6
KM‐101B? Abrasive?Resistant?Valve?Insert?Blue? 3
KM‐104‐625AB? 805?Spring?Loaded?Packing?Set?5/8?
(ALBZ)? 3
KM‐104‐750AB? 805?Spring?Loaded?Packing?Set?3/4?
(ALBZ)? 3
KM‐104‐875AB? 805?Spring?Loaded?Packing?Set?7/8?
(ALBZ)? 3
KM‐104‐100AB? 805?Spring?Loaded?Packing?Set?1?
(ALBZ)? 3
KM‐104‐125AB? 805?Spring?Loaded?Packing?Set?1?1/4?
(ALBZ)? 3
KM‐104‐625S? 805?Spring?Loaded?Packing?Set?5/8?
(Steel)? 3
KM‐104‐750S? 805?Spring?Loaded?Packing?Set?3/4?
(Steel)? 3
KM‐104‐875S? 805?Spring?Loaded?Packing?Set?7/8?
(Steel)? 3
KM‐104‐100S? 805?Spring?Loaded?Packing?Set?1?
(Steel)? 3
KM‐104‐125S? 805?Spring?Loaded?Packing?Set?1?1/4?
(Steel)? 3
KM‐104‐625SS? 805?Spring?Loaded?Packing?Set?5/8?
(Stainless?Steel)? 3
KM‐104‐750SS? 805?Spring?Loaded?Packing?Set?3/4?
(Stainless?Steel)? 3
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KM‐104‐875SS? 805?Spring?Loaded?Packing?Set?7/8?
(Stainless?Steel)? 3
KM‐104‐100SS? 805?Spring?Loaded?Packing?Set?1?
(Stainless?Steel)? 3
KM‐104‐125SS? 805?Spring?Loaded?Packing?Set?1?1/4?
(Stainless?Steel)? 3
KM‐104G‐625AB? 758?Spring?Loaded?Packing?Set?5/8?
(ALBZ)? 3
KM‐104G‐750AB? 758?Spring?Loaded?Packing?Set?3/4?
(ALBZ)? 3
KM‐104G‐875AB? 758?Spring?Loaded?Packing?Set?7/8?
(ALBZ)? 3
KM‐104G‐100AB? 758?Spring?Loaded?Packing?Set?1?
(ALBZ)? 3
KM‐104G‐125AB? 758?Spring?Loaded?Packing?Set?1?
1/4?(ALBZ)? 3
KM‐104G‐625S? 758?Spring?Loaded?Packing?Set?5/8?
(Steel)? 3
KM‐104G‐750S? 758?Spring?Loaded?Packing?Set?3/4?
(Steel)? 3
KM‐104G‐875S? 758?Spring?Loaded?Packing?Set?7/8?
(Steel)? 3
KM‐104G‐100S? 758?Spring?Loaded?Packing?Set?1?
(Steel)? 3
KM‐104G‐125S? 758?Spring?Loaded?Packing?Set?1?1/4?
(Steel)? 3
KM‐104G‐625SS? 758?Spring?Loaded?Packing?Set?5/8?
(Stainless?Steel)? 3
KM‐104G‐750SS? 758?Spring?Loaded?Packing?Set?3/4?
(Stainless?Steel)? 3
KM‐104G‐875SS? 758?Spring?Loaded?Packing?Set?7/8?
(Stainless?Steel)? 3
KM‐104G‐100SS? 758?Spring?Loaded?Packing?Set?1?
(Stainless?Steel)? 3
KM‐104G‐125SS? 758?Spring?Loaded?Packing?Set?1?
1/4?(Stainless?Steel)? 3
KM‐104GPK‐625AB? 758/PK?Follower?Spring?Loaded?
Packing?Set?Complete?5/8?AB? 3?sets
KM‐104GPK‐750AB? 758/PK?Follower?Spring?Loaded?
Packing?Set?Complete?3/4?AB? 3?sets
KM‐104GPK‐875AB? 758/PK?Follower?Spring?Loaded?
Packing?Set?Complete?7/8?AB? 3?sets
KM‐104GPK‐100AB? 758/PK?Follower?Spring?Loaded?
Packing?Set?Complete?1?AB? 3?sets
KM‐104GPK‐125AB? 758/PK?Follower?Spring?Loaded?
Packing?Set?Complete?1?1/4?AB? 3?sets
KM‐104GPK‐625S? 758/PK?Follower?Spring?Loaded?
Packing?Set?Complete?5/8?Steel? 3?sets
KM‐104GPK‐750S? 758/PK?Follower?Spring?Loaded?
Packing?Set?Complete?3/4?Steel? 3?sets
KM‐104GPK‐875S? 758/PK?Follower?Spring?Loaded?
Packing?Set?Complete?7/8?Steel? 3?sets
KM‐104GPK‐100S? 758/PK?Follower?Spring?Loaded?
Packing?Set?Complete?1?Steel? 3?sets
KM‐104GPK‐125S? 758/PK?Follower?Spring?Loaded?
Packing?Set?Complete?1?1/4?Steel? 3?sets
KM‐104GPK‐625SS? 758/PK?Follower?Spring?Loaded?
Packing?Set?Complete?5/8?SS? 3?sets
KM‐104GPK‐750SS? 758/PK?Follower?Spring?Loaded?
Packing?Set?Complete?3/4?SS? 3?sets
KM‐104GPK‐875SS? 758/PK?Follower?Spring?Loaded?
Packing?Set?Complete?7/8?SS? 3?sets
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KM‐104GPK‐100SS? 758/PK?Follower?Spring?Loaded?
Packing?Set?Complete?1?SS? 3?sets
KM‐104GPK‐125SS? 758/PK?Follower?Spring?Loaded?
Packing?Set?Complete?1?1/4?SS? 3?sets
KM‐104‐625AB? 805?Spring?Loaded?Packing?Set?5/8?
(ALBZ)? 3
KM‐104‐625S? 805?Spring?Loaded?Packing?Set?5/8?
(Steel)? 3
KM‐104‐100S? 805?Spring?Loaded?Packing?Set?1?
(Steel)? 3
KM‐105AB? Stuffing?Box?(ALBZ)?1?3/4?ID? 3
KM‐105AB? Stuffing?Box?(Steel)?1?3/4?ID? 3
KM‐105SS? Stuffing?Box?(Stainless?Steel)?1?3/4?ID? 3
KM‐105‐625AB? Stuffing?Box?(ALBZ)?1?1/8?ID? 3
KM‐105‐625S? Stuffing?Box?(Steel)?1?1/8?ID? 3
KM‐105‐625SS? Stuffing?Box?(Stainless?Steel)?1?
1/8?ID? 3
KM‐105‐750AB? Stuffing?Box?(ALBZ)?1?1/2?ID? 3
KM‐105‐750S? Stuffing?Box?(Steel)?1?1/2?ID? 3
KM‐105‐750SS? Stuffing?Box?(Stainless?Steel)?1?
1/2?ID? 3
KM‐105‐SL‐LRAB? Stuffing?Box?(ALBZ)?1?3/4?ID?
Spring?Loaded?Lubricated? 3
KM‐105‐SL‐LRS? Stuffing?Box?(Steel)?1?3/4?ID?
Spring?Loaded?Lubricated? 3
KM‐105‐SL‐LRSS? Stuffing?Box?(Stainless?Steel)?1?
3/4?ID?Spring?Loaded?Lubricated? 3
KM‐105‐750SL‐LRAB? Stuffing?Box?(ALBZ)?1?1/2?ID?
Spring?Loaded?Lubricated? 3
KM‐105‐750SL‐LRS? Stuffing?Box?(Steel)?1?1/2?ID?
Spring?Loaded?Lubricated? 3
KM‐105‐750SL‐LRSS? Stuffing?Box?(Stainless?
Steel)?1?1/2?ID?Spring?Loaded?Lubricated? 3
KM‐107AB? Stuffing?Box?Nut?(ALBZ)? 3
KM‐107S? Stuffing?Box?Nut?(Steel)? 3
KM‐107SS? Stuffing?Box?Nut?(Stainless?Steel)? 3
KM‐107‐625AB? Stuffing?Box?Nut?5/8?(ALBZ)? 3
KM‐107‐625S? Stuffing?Box?Nut?5/8?(Steel)? 3
KM‐107‐625SS? Stuffing?Box?Nut?5/8?(Stainless?
Steel)? 3
KM‐107‐750AB? Stuffing?Box?Nut?3/4?(ALBZ)? 3
KM‐107‐750S? Stuffing?Box?Nut?3/4?(Steel)? 3
KM‐107‐750SS? Stuffing?Box?Nut?3/4?(Stainless?
Steel)? 3
KM‐108‐750AB? Packing?Spacer?Ring?3/4?(ALBZ)? 3
KM‐108‐875AB? Packing?Spacer?Ring?7/8?(ALBZ)? 3
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KM‐108‐100AB? Packing?Spacer?Ring?1?(ALBZ)? 3
KM‐108‐125AB? Packing?Spacer?Ring?1?1/4?(ALBZ)? 3
KM‐108‐750S? Packing?Spacer?Ring?3/4?(Steel)? 3
KM‐108‐875S? Packing?Spacer?Ring?7/8?(Steel)? 3
KM‐108‐100S? Packing?Spacer?Ring?1?(Steel)? 3
KM‐108‐125S? Packing?Spacer?Ring?1?1/4?(Steel)? 3
KM‐108‐750SS? Packing?Spacer?Ring?3/4?(Stainless?
Steel)? 3
KM‐108‐875SS? Packing?Spacer?Ring?7/8?(Stainless?
Steel)? 3
KM‐108‐100SS? Packing?Spacer?Ring?1?(Stainless?
Steel)? 3
KM‐108‐125SS? Packing?Spacer?Ring?1?1/4?
(Stainless?Steel)? 3
KM‐108SL‐625AB? Spring?Loaded?Packing?Adapters?
5/8?(ALBZ)? 3
KM‐108SL‐625S? Spring?Loaded?Packing?Adapters?5/8?
(Steel)? 3
KM‐108SL‐625SS? Spring?Loaded?Packing?Adapters?
5/8?(Stainless?Steel)? 3
KM‐108SL‐750AB? Spring?Loaded?Packing?Adapters?
3/4?(ALBZ)? 3
KM‐108SL‐750S? Spring?Loaded?Packing?Adapters?3/4?
(Steel)? 3
KM‐108SL‐750SS? Spring?Loaded?Packing?Adapters?
3/4?(Stainless?Steel)? 3
KM‐108SL‐875AB? Spring?Loaded?Packing?Adapters?
7/8?(ALBZ)? 3
KM‐108SL‐875S? Spring?Loaded?Packing?Adapters?7/8?
(Steel)? 3
KM‐108SL‐875SS? Spring?Loaded?Packing?Adapters?
7/8?(Stainless?Steel)? 3
KM‐108SL‐100AB? Spring?Loaded?Packing?Adapters?1?
(ALBZ)? 3
KM‐108SL‐100S? Spring?Loaded?Packing?Adapters?1?
(Steel)? 3
KM‐108SL‐100SS? Spring?Loaded?Packing?Adapters?1?
(Stainless?Steel)? 3
KM‐108SL‐125AB? Spring?Loaded?Packing?Adapters?1?
1/4?(ALBZ)? 3
KM‐108SL‐125S? Spring?Loaded?Packing?Adapters?1?
1/4?(Steel)? 3
KM‐108SL‐125SS? Spring?Loaded?Packing?Adapters?1?
1/4?(Stainless?Steel)? 3
KM‐109‐875AB? Packing?Lantern?Ring?7/8?(AB)? 3
KM‐109‐100AB? Packing?Lantern?Ring?1?(AB)? 3
KM‐109‐125AB? Packing?Lantern?Ring?1?1/4?(AB)? 3
KM‐109‐875S? Packing?Lantern?Ring?7/8?(Steel)? 3
KM‐109‐100S? Packing?Lantern?Ring?1?(Steel)? 3
KM‐109‐125S? Packing?Lantern?Ring?1?1/4?(Steel)? 3
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KM‐109‐875SS? Packing?Lantern?Ring?7/8?(Stainless?
Steel)? 3
KM‐109‐100SS? Packing?Lantern?Ring?1?(Stainless?
Steel)? 3
KM‐109‐125SS? Packing?Lantern?Ring?1?1/4?
(Stainless?Steel)? 3
KM‐109SL‐LR‐750AB? Spring?Loaded?Packing?Lantern?
Ring?3/4?(ALBZ)? 3
KM‐109SL‐LR‐750S? Spring?Loaded?Packing?Lantern?
Ring?3/4?(Steel)? 3
KM‐109SL‐LR‐750SS? Spring?Loaded?Packing?Lantern?
Ring?3/4?(Stainless?Steel)? 3
KM‐109SL‐LR‐875AB? Spring?Loaded?Packing?Lantern?
Ring?7/8?(ALBZ)? 3
KM‐109SL‐LR‐875S? Spring?Loaded?Packing?Lantern?
Ring?7/8?(Steel)? 3
KM‐109SL‐LR‐875SS? Spring?Loaded?Packing?Lantern?
Ring?7/8?(Stainless?Steel)? 3
KM‐109SL‐LR‐100AB? Spring?Loaded?Packing?Lantern?
Ring?1?(ALBZ)? 3
KM‐109SL‐LR‐100S? Spring?Loaded?Packing?Lantern?
Ring?1?(Steel)? 3
KM‐109SL‐LR‐100SS? Spring?Loaded?Packing?Lantern?
Ring?1?(Stainless?Steel)? 3
KM‐109SL‐LR‐125AB? Spring?Loaded?Packing?Lantern?
Ring?1?1/4?(ALBZ)? 3
KM‐109SL‐LR‐125S? Spring?Loaded?Packing?Lantern?
Ring?1?1/4?(Steel)? 3
KM‐109SL‐LR‐125SS? Spring?Loaded?Packing?Lantern?
Ring?1?1/4?(Stainless?Steel)? 3
KM‐109SL‐LR‐750SS? Spring?Loaded?Packing?Lantern?
Ring?3/4?(Stainless?Steel)? 3
KM‐109SL‐LR‐875AB? Spring?Loaded?Packing?Lantern?
Ring?7/8?(ALBZ)? 3
KM‐109SL‐LR‐875S? Spring?Loaded?Packing?Lantern?
Ring?7/8?(Steel)? 3
KM‐109SL‐LR‐875SS? Spring?Loaded?Packing?Lantern?
Ring?7/8?(Stainless?Steel)? 3
KM‐111‐875? 838?Packing?7/8? 3?sets
KM‐111‐100? 838?Packing?1? 3?sets
KM‐111‐125? 838?Packing?1?1/4? 3?sets
KM‐111G‐875? 858?Packing?7/8? 3?sets
KM‐111G‐100? 858?Packing?1? 3?sets
KM‐111G‐125? 858?Packing?1?1/4? 3?sets
KM‐111T‐875? Teflon?Packing?7/8? 3?sets
KM‐111T‐100? Teflon?Packing?1? 3?sets
KM‐111T‐125? Teflon?Packing?1?1/4? 3?sets
KM‐111K‐875? Kevlar?Packing?7/8? 3?sets
KM‐111K‐100? Kevlar?Packing?1? 3?sets
KM‐111K‐125? Kevlar?Packing?1?1/4? 3?sets
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KM‐111‐875? 838?Packing?7/8? 3?sets
KM‐111‐100? 838?Packing?1? 3?sets
KM‐111‐125? 838?Packing?1?1/4? 3?sets
KM‐111G‐875? 858?Packing?7/8? 3?sets
KM‐111G‐100? 858?Packing?1? 3?sets
KM‐111G‐125? 858?Packing?1?1/4? 3?sets
KM‐111T‐875? Teflon?Packing?7/8? 3?sets
KM‐111T‐100? Teflon?Packing?1? 3?sets
KM‐111T‐125? Teflon?Packing?1?1/4? 3?sets
KM‐111K‐875? Kevlar?Packing?7/8? 3?sets
KM‐111K‐100? Kevlar?Packing?1? 3?sets
KM‐111K‐125? Kevlar?Packing?1?1/4? 3?sets
KM‐112? Pony?Rod?Splash?Guard? 3
KM‐113? Complete?Gasket?Kit?‐‐?Contents:??(1)?KM‐
3,?(2)?KM‐7,?(1)?KM‐12,?(1)?KM‐15,?(3?SETS)?KM‐
29,?(3)?KM‐30,?(3)?KM‐33,
(9)?KM‐37,?(3)?KM‐85G,?(3)?KM‐112
KM‐114? Lubrication?System?Complete? 1
KM‐114DL? Drip?Lubrication?System?Complete? 1
AP‐114? Force?Feed?Lubricator?3?Feed? 1
KM‐115? Lubrication?System?Less?Lubricator? 1
KM‐115H? Lubricator?Hose?Kit?Complete? 1
AP‐116? 55?Single?Pump?for?Forced?Feed?Lubricator? 3
KM‐117? Crankshaft?Lubrication?Sheave? 1
AP‐117L‐6? Lubricator?Driven?Sheave? 1
KM‐118? Lubrication?Belt? 1
KM‐119? Lubricator?Bracket? 1
KM‐121? Crankshaft,?Hydraulic?Drive?1?1/4?Straight?
Keyed?Drive? 1
KM‐122‐14T? Crankshaft?Splined?for?14T?12/24? 1
KM‐122‐17T? Crankshaft?Splined?for?17T?12/24? 1
KM‐124? Crankshaft?Splined?Adapter?for?Auburn?#6? 1
KM‐124‐14T? Crankshaft?Splined?Adapter?for?14T?
12/24? 1
KM‐124‐17T? Crankshaft?Splined?Adapter?for?17T?
12/24? 1
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KM‐124‐6000? 6000?Hydraulic?Motor?Adapter?1?1/2?
to?1?1/4? 1
KM‐124? Crankshaft?Splined?Adapter?for?Auburn?#6? 1
KM‐124‐14T? Crankshaft?Splined?Adapter?for?14T?
12/24? 1
KM‐124‐17T? Crankshaft?Splined?Adapter?for?17T?
12/24? 1
KM‐124‐6000? 6000?Hydraulic?Motor?Adapter?1?1/2?
to?1?1/4? 1
KM‐125‐6? Bearing?Housing,?Hyd?Drive?for?Auburn?#6?
1
KM‐125‐GM1? Bearing?Housing,?Hyd?Drive?for?SAI?
GM1?Series? 1
KM‐125‐GM2? Bearing?Housing,?Hyd?Drive?for?SAI?
GM2?Series? 1
KM‐125‐GM3A? Bearing?Housing,?Hyd?Drive?for?SAI?
GM3A?Series? 1
KM‐125‐GS3? Bearing?Housing,?Hyd?Drive?for?SAI?
GS3?Series? 1
KM‐125‐800W? Bearing?Housing,?White?Hyd?Mtr?800?
Series?14?Tooth?4?Bolt?C? 1
KM‐125‐3000? Bearing?Housing,?Bearingless?3000? 1
KM‐125‐4000? Bearing?Housing,?Bearingless?Hyd?Mtr?
4000? 1
KM‐125‐4000E? Bearing?Housing,?Eaton?Hyd?Mtr?14?
Tooth?4?Bolt?SAE?A? 1
KM‐125‐6000? Bearing?Housing,?Hyd?Mtr?6000?1‐1/2?
Keyed?Shaft?4?Bolt?C? 1
KMC‐125? Plunger?1?1/4?(Ceramic)? 3
KM‐125‐GM3A? Bearing?Housing,?Hyd?Drive?for?SAI?
GM3A?Series? 1
KM‐125‐GS3? Bearing?Housing,?Hyd?Drive?for?SAI?
GS3?Series? 1
KM‐125‐800W? Bearing?Housing,?White?Hyd?Mtr?800?
Series?14?Tooth?4?Bolt?C? 1
KM‐125‐3000? Bearing?Housing,?Bearingless?3000? 1
KM‐125‐4000? Bearing?Housing,?Bearingless?Hyd?Mtr?
4000? 1
KM‐125‐4000E? Bearing?Housing,?Eaton?Hyd?Mtr?14?
Tooth?4?Bolt?SAE?A? 1
KM‐125‐6000? Bearing?Housing,?Hyd?Mtr?6000?1‐1/2?
Keyed?Shaft?4?Bolt?C? 1
KM‐126? Bearing?Housing,?Hyd?Drive?for?1?1/4?
Straight?Keyed?Drive?4?Bolt?SAE?A? 1
KM‐126? Bearing?Housing,?Hyd?Drive?for?1?1/4?
Straight?Keyed?Drive?4?Bolt?SAE?A? 1
KM‐130? Bearing?Housing,?Extensions?Shaft? 1
KM‐130? Bearing?Housing,?Extensions?Shaft? 1
KM‐132? Auxiliary?Shaft? 1
KM‐132? Auxiliary?Shaft? 1
AP‐135? Oil?Seal,?Bearing?Housing?Extension?Shaft? 1
KMC‐150? Plunger?1?1/2?(Ceramic)? 3
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KMC‐175? Plunger?1?3/4?(Ceramic)? 3
KMC‐200? Plunger?2?(Ceramic)? 3
KM‐276? Installation?Tool?for?Pony?Rod?Seal? 1
KM‐277? Pony?Rod?Installation?Wrench? 1
KM‐300AB? Discharge?Valve?Assy?(ALBZ)?(KM‐39,?KM‐
41?&KM‐?58L)? 3
KM‐300SS? Stainless?Steel?Discharge?Valve?Assy?(KM‐
55,?KM‐57?&?KM‐58L)? 3
KM‐300HT? Abrasive?Resistant?Discharge?Valve?
Complete?(KM‐96HT,?KM‐98HT?&?KM‐58L)? 3
KM‐300M? Monel?Discharge?Valve?Complete?(KM‐42,?KM
‐44,?KM‐58L)? 3
KM‐305AB? Suction?Valve?Assy?(ALBZ)?(KM‐40,?KM‐
41,?&?KM‐58S)? 3
KM‐305HT? Abrasive?Resistant?Suction?Valve?
Complete?(KM‐97HT,?KM‐98HT?&?KM‐58S)? 3
KM‐305SS? Stainless?Steel?Suction?Valve?Complete?(KM
‐56,?KM‐57?&?KM‐58S)? 3
KM‐305SS? Stainless?Steel?Suction?Valve?Complete?(KM
‐56,?KM‐57?&?KM‐58S)? 3
AP‐324‐6‐3? #?6?Planetary?Gear?Assembly?3.75:1?
14?Tooth?Input?Spline?SAE?C?Bolt?Mount? 1
AP‐324‐6‐4? #?6?Planetary?Gear?Assembly?With?1?
1/2?Male?Input?Shaft?4.5:1? 1
AP‐330? SAE?C?4?Bolt?Drive?Assembly?1‐1/2?Male?
Input?Shaft? 1
AP‐330H? Housing,?SAE?C?4?Bolt?Drive?Assembly?1‐
1/2?Male?Input?Shaft? 1
AP‐330S? Input?Shaft,?SAE?C?4?Bolt?Drive?Assembly?1
‐1/2?Male?Input?Shaft? 1
AP‐330B? Bearings,?SAE?C?4?Bolt?Drive?Assembly?1‐
1/2?Male?Input?Shaft? 2
AP‐330‐1? Oil?Seal,?SAE?C?4?Bolt?Drive?Assembly?1‐
1/2?Male?Input?Shaft? 1
AP‐330‐2? Snap?Ring,?SAE?C?4?Bolt?Drive?Assembly?1
‐1/2?Male?Input?Shaft? 1
AP‐331? O'Ring,?#8?Auburn?Input?Drive?Assembly? 1
AP‐351? Oil?Level?Sight?Glass? 1
AP‐352? Oil?Level?Sight?Plug? 1
AP‐425? Wrench,?Stuffing?Box?Nut? 1
AP‐450? Sunstrand?Motor?Series?90? 1
KM‐500DX? Valve?Assembly?(Duplex?Stainless)?KM‐
501DX,?KM‐504,?KM‐505,?KM‐506,?KM‐508DX? 6
KM‐500S? Valve?Assembly?(Cast?Steel)?KM‐501CS,?KM‐
502,?KM‐503,?KM‐504,?KM‐505,?KM‐506? 6
KM‐500SS? Valve?Assembly?(Stainless)?,?KM‐501SS,?KM
‐504,?KM‐505,?KM‐506,?KM‐508SS? 6
KM‐501CS? Valve?Seat?(Cast?Steel?Heat?Treated)? 6
KM‐501DX? Valve?Seat?(Duplex?Stainless)? 6
KM‐501SS? Valve?Seat?(316?Stainless?Steel)? 6
Kerr KM-3250/KM-3250BC Plunger Type Pump
Part Number Description # Req
KM‐502CS? Valve?Body?Inserted?(Cast?Steel?Heat?
Treated)? 6
KM‐502DX? Valve?Body?(Duplex?Stainless)? 6
KM‐502SS? Valve?Body?(316?Stainless?Steel)? 6
KM‐503? Abrasive?Resistant?Valve?Insert?
(Polyurethane)? 6
KM‐503A? Abrasive?Resistant?Valve?Insert?(Aflax)? 6
KM‐503N? Abrasive?Resistant?Valve?Insert?(Nitrile)?
6
KM‐503V? Abrasive?Resistant?Valve?Insert?
(Fluorocarbon)? 6
KM‐504? Guide?Cage?(Stainless?Steel)? 6
KM‐505? Valve?Spring? 6
KM‐506? Valve?O‐Ring? 6
KM‐508DX? Valve?Body,?Metal?to?Metal?Type?(Duplex?
Stainless)? 6
KM‐508SS? Valve?Seat,?Metal?to?Metal?Type?(316?
Stainless?Steel)? 6
KMC‐750? Plunger?3/4?(Ceramic)? 3
KM‐800‐750? Kerramic?Plunger?3/4? 3
KM‐800‐875? Kerramic?Plunger?7/8? 3
KM‐800‐100? Kerramic?Plunger?1? 3
KM‐800‐125? Kerramic?Plunger?1?1/4? 3
KM‐800‐150? Plunger?Kerramic?1?1/2? 1
KM‐800‐175? Plunger?Kerramic?1?3/4? 1
KM‐800‐200? Plunger?Kerramic?2? 1
KM‐800‐175? Plunger?Kerramic?1?3/4? 1
KMC‐875? Plunger?7/8?(Ceramic)? 3
KMC‐875? Ceramic?Plunger?7/8"? 3
All?prices?and?part?numbers?are?subject?to?change?
without?prior?notice.
www.rosemount-tg。。ｃｏｍ
Technical Description
703010En, Ed. 5, Rev B
November 2012
High Precision Tank Gauging System
Product Discontinued
TankRadar Rex
Technical Description
703010En, Ed. 5, Rev B
November 2012
2
Contents
Available technical documentation for
TankRadar Rex:
_____________________________________________________
___4
Abbreviations used in this document:
_______________________________________5
TankRadar Rex
– the industry standard tank gauging system
_______________________________6
Applications
_____________________________________________________
_______6
Summary of functions & system overview
____________________________________7
Installation and commissioning of the TankRadar Rex
System ____________________8
Radar level gauging
____________________________________________________9
The FMCW method
_____________________________________________________
_9
Accuracy enhancement
_________________________________________________10
Temperature control
_________________________________________________10
Digital reference
____________________________________________________1
0
Drip-off means no condensation
________________________________________10
Measurement close to tank wall
________________________________________10
Patented method for detecting the surface echo
___________________________11
No risk to be exposed to the microwaves from the
TankRadar Rex antenna _________11
Lightning Protection
____________________________________________________1
1
SIL 2 Safety Functions
__________________________________________________11
Reach more tanks at less cost with Smart Wireless
solution _____________________11
Better Utilization of Tank Capacity
______________________________________12
Inligent Self-organizing Mesh Network Increases
Reliability ________________12
Smart Wireless for More Secure Data Transmission
________________________12
Wireless Connection of Tank Gauging Equipment
__________________________12
Radar Tank Gauges
___________________________________________________13
Transmitter Head
_____________________________________________________
_13
Transmitter Head Electronics
__________________________________________13
Metrological Seal (option)
_____________________________________________14
Cable Connections to the Transmitter Head
_______________________________16
Horn Antenna Gauge RTG 3920
__________________________________________18
Parabolic Antenna Gauge RTG 3930
_______________________________________19
Still-Pipe Array Antenna Gauge RTG 3950
___________________________________20
LPG/LNG Gauge RTG 3960
______________________________________________21
Temperature measurement
_____________________________________________23
Water interface measurement
___________________________________________26
Data Acquisition Unit, DAU 2100
_________________________________________27
Local Read-out
_____________________________________________________
___27
Remote Display Unit, RDU 40
___________________________________________28
Field Communication Unit, FCU 2160
_____________________________________29
Field Bus Modem, FBM 2180
____________________________________________33
Technical Description
703010En, Ed. 5, Rev B
November 2012 TankRadar Rex
3
Junction Boxes
_____________________________________________________
__34
JB 140-11 and JB 140-15 for EEx i and EEx e
environments _____________________34
JB 36 and JB42 for connection of temperature sensors
_________________________34
Junction Box Integrated with Temperature Sensor or
Water Level Sensor ___________34
Junction Boxes with Conduit Outlets
_______________________________________34
TankMaster HMI software
_______________________________________________35
TankMaster I/O Terminals
_______________________________________________39
Tank inventory and density through hybrid
calculations in the Rex system _____40
TankRadar Rex System Configurations
___________________________________41
The TRL2 Bus - A fast and reliable data bus
____________________________________41
Stand-Alone Application
_________________________________________________42
Systems with a TankMaster Work Station
____________________________________42
Connecting the Field Communication Unit FCU 2160
__________________________42
Redundancy
_____________________________________________________
_____43
Wireless Mesh Network Always Finds a Way to
Communicate ___________________44
Example of a General System
____________________________________________45
Connection to other systems
___________________________________________46
Emulation
_____________________________________________________
_______47
Gauge Emulation
_____________________________________________________
_47
Seamless control room connectivity
________________________________________47
Certificates
_____________________________________________________
_____48
Accuracy approvals / Legal metrological certificates
___________________________48
EX Approvals
_____________________________________________________
____48
Safety Approvals and Acknowledgements
___________________________________48
Emission Approvals
_____________________________________________________
48
Miscellaneous Approvals
________________________________________________49
Vapor Influence on Radar Measurement
____________________________________49
Ordering information
__________________________________________________50
Radar Tank Gauge (RTG 3900)
___________________________________________50
Data Acquisition Unit (DAU 2100)
__________________________________________55
Remote Display Unit (RDU 40)
____________________________________________55
Junction Box and Protective Hose Kit
_______________________________________55
Field Communication Unit (FCU 2160)
______________________________________56
Field Bus Modems
_____________________________________________________
57
TankMaster? Software
_____________________________________________________
________ 58
Temperature and Water Level Sensors for the US and
Canada ___________________63
Pressure Transmitters
___________________________________________________66
Wireless
_____________________________________________________
________68
TankRadar Rex
Technical Description
703010En, Ed. 5, Rev B
November 2012
4
Copyright ? November 2012
by Rosemount Tank Radar AB, Sweden.
Ref. no. 703010En. Ed 5, Rev B
Technical data is subject to change without prior
notice. Rosemount Tank Radar AB accepts no
responsibility for any errors that may appear in this
description.
Allen-Bradley, Bailey, DEC, Enraf, Fisher, Foxboro,
GPE, Honeywell, IBM, L&J, Profibus, Rosemount,
TankRadar, Siemens, Tiway, Varec, Vega, Whessoe,
and Yokogawa are registered trademarks and
trademarks of these organizations and companies.
Viton is a registered trademark of Du Pont
Performance Elastomers.
Available technical documentation for
TankRadar Rex:
? Technical Description
? Installation Manual
? TankMaster WinSetup User’s Guide
? TankMaster WinOpi User’s Guide
? Commissioning Manual & Checklist
? Installation Drawings
? Service Manual
The Technical Description includes technical data on
the various parts of the TankRadar Rex system.
The Installation Manual is used for planning and
performing the installation.
The Commissioning Manual & Commissioning
Checklist include information on how to commission
the TankRadar Rex System. They are used together
with the TankMaster WinSetup User’s Guide.
The TankMaster WinSetup User’s Guide describes
how to start-up the system using the WinSetup
software on a personal computer. TankMaster is
the Human Machine Interface (HMI) software for
TankRadar Rex. It includes the WinSetup and
WinOpi software modules.
The TankMaster WinOpi User’s Guide describes
the inventory and display functions included in the
optional TankMaster WinOpi software.
The Service Manual is used for service and trouble
shooting.
Technical Description
703010En, Ed. 5, Rev B
November 2012 TankRadar Rex
5
Abbreviations used in this document:
APC Analog Processing Card
API American Petroleum Institute
DAU Data Acquisition Unit
DCS Digital Control System.
EEPROM Electrically Erasable Programmable Read Only
Memory
FBM Field Bus Modem
FCC Field Communication Card
FCU Field Communication Unit
FMCW Frequency Modulated Continuous Wave
FSK Frequency Shift Keyed
HMI Human Machine Interface
IS Intrinsically Safe
ISO International Standard Organization
JB Junction Box
LCD Liquid Crystal Display
OIML International Organization of Legal Metrology
PC Personal Computer
PCB Printed Circuit Board
PROM Programmable Read Only Memory
PTB Physikalisch Technische Bundesanstalt
PTFE Polytetrafluoroethylene.
RDU Remote Display Unit
RF-head A device for emitting and receiving
microwaves.
ROC Relay Output Card
RTD Resistance Temperature Detectors
RTG Radar Tank Gauge
SCADA Supervisory Control and Data Acquisition
System
SPC Signal Processing Card
TH Transmitter Head
THE Transmitter Head Electronics
TIC Transmitter Interface Card
TM TankMaster
TMC Transmitter Multiplexer Card
TRC Transformer Rectifier Card
TRL TankRadar L (First generation)
TüV Technischer übervachungs-Verein
VAC Volts Alternating Current
VDC Volts Direct Current
TankRadar Rex
Technical Description
703010En, Ed. 5, Rev B
November 2012
6
TankRadar Rex
– the industry standard tank gauging system
TankRadar Rex is a state-of-the art inventory and
custody transfer radar tank gauging system for
storage tanks. It fulfills the highest requirements
on performance and safety. The development of
TankRadar Rex is based on 25 years experience
in radar level gauging. More than 100 000 radar
gauges have been delivered.
Features
? Excellent reliability (gauge MTBF is 112 years)
? Highest accuracy with custody transfer
approvals, including OIML certificate
? Drip-off antennas acc. to API ch. 3.1B ed. 1
? Antennas for all types of tanks
? Proven performance and installations at all
major oil companies
? Method for accurate measurements in
still-pipes, invented and patented for the
TankRadar products
? Overfill protection certified by TüV for high
environmental safety
? Gauge emulation for cost-effective installation
in systems supplied by other vendors
? All functions for complete tank farm monitoring
available in one system
? OPC compatible HMI software
? Worldwide service and support
Applications
Bulk liquid storage tanks at/in:
? Refineries
? Independent tank terminals
? Marketing terminals
? Pipeline terminals
? Petrochemical industry
? Liquefied gas terminals (LPG/LNG)
? Aviation fuel depots
? Biofuel plants
The extensive range of TankRadar Rex RTG 3900
Series level gauges fits all types of tanks, fixed or
floating roofs, pressurized or non-pressurized.
The TankRadar Rex system measures the entire
storage tank site.
Technical Description
703010En, Ed. 5, Rev B
November 2012 TankRadar Rex
Rosemount TankRadar
FBM 2180
Ext. pwr
RS-232
USB
Tx
Rx
Lo - GAIN - Hi On - TERM - Off
Profibus ? DP
Rex RTG 3960
LPG & LNG
Gauge
Rex RTG 3920
Horn Antenna
Gauge
Rex RTG 3950
Still-Pipe Array
Antenna Gauge
Rex RTG 3930
Parabolic Antenna
Gauge
Pro Platinum
Cone Antenna
Gauge
Field Communication Unit
Field
Bus
Modem
TankMaster
PC workstation in
network
Pressure
Transmitter
Temperature
Sensor
Water Level
Sensor
Remote Display
Unit
Data Acquisition
Unit
Alternative Connections
to DCS
Pro Platinum
Parabolic Antenna
Gauge
Pro Platinum
Still-Pipe Antenna
Gauge
Rosemount
5400
Series
Rosemount
3300
Series
OPC/Network
TankMaster.net PC
www
Customer PC
Communication Supported
? Standard TRL2 Field Bus (Modbus RTU)
? Emulation of other vendor’s field buses
Smart
Wireless
THUM?
Adapter
Smart Wireless
Gateway
7
Summary of functions & system
overview
TankRadar Rex system measures and calculates
tank data for:
? Inventory calculations
? Custody transfer
? Oil movement
? Loss control
? Operational & blending control
? Leak detection and overfill protection
The system is configured with the functions as
required by the user. Available functions are:
? Level, temperature, and water interface
level measurement
? Vapor pressure and hydrostatic pressure
measurement
? Total Observed Volume (TOV), and observed
density calculations in the gauge
? Net volume calculations according to
API chapter 12.1.1
? Hybrid tank measurement calculations
according to API chapter 3.6
? Complete inventory, hybrid and custody
transfer functions (with the TankMaster
software package)
? Profibus DP, Tiway and proprietary TRL2 bus
communication
? Emulation of other field buses for cost
efficient installation in older systems
delivered by other vendors
? Built-in multiple temperature inputs, analog
inputs/outputs, HART inputs for pressure
transmitters and relay outputs in radar
gauge
? Local field display
TankRadar Rex system overview.
TankRadar Rex
Technical Description
703010En, Ed. 5, Rev B
November 2012
8
Measured values are communicated on a field bus
or directly to a PC. In larger systems there are
Field
Communication Units (FCU:s) that collect data from
separate field buses. In this way both stand- alone
gauges and large systems with several hundred
gauges are economical and have an excellent
performance.
The TankRadar Rex system is configured and
operated using the OPC compatible TankMaster
software package. Its a user-friendly Human
Machine Interface (HMI) software that gives the
operator a good overview and quick access to any
measured values. The software also provides a wide
range of inventory and custody transfer functions
such as net standard volumes according to API
standards, reporting, alarms, graphics, trends etc.
A whole range of plant host computer systems,
DCS or SCADA systems can be connected to the
TankRadar Rex system for display of measured
and calculated values. Protocols for communication
with major suppliers of plant host computers have
been developed and certified. TankMaster Rex
gauges can also be incorporated in other tank
gauging manufacturers’ systems using the emulation
features.
The TankRadar Rex System can include various
integrated equipment, such as:
? Multiple spot temperature sensors
? Water Interface measurement sensors
integrated with temperature sensors
? Vapor pressure transmitters
? Hydrostatic pressure transmitters
? TankMaster PC workstations in network
? Local data display on the Data Acquisition Units
or on the Remote Display Units
Installation and commissioning of the
TankRadar Rex System
The TankRadar Rex system is easily installed by the
customer or the customer’s contractor. No special
tools are required and all parts can be carried onto
the tank roof.
Normally existing field cabling is used.
There are clear instructions in the Installation
Manual and installation drawings. Installation can
be done with the tanks in operation, except for
pressurized tanks such as LPG tanks.
Commissioning is normally done by a trained
engineer from our local representative, or in some
cases by the customer.
The TankMaster WinSetup PC software is used to
configure the system.
Rex gauges are installed using existing nozzles and
manways.
Technical Description
703010En, Ed. 5, Rev B
November 2012 TankRadar Rex
W11 W12
FOR
INTRINSICALLY?
SAFE CIRCUITS?
ONLY
"i"
Frequency, f, (GHz)
Time, t
f 0 f 1
f 0
f 1
f
t 0 f d
d
9
Radar level gauging
TankRadar Rex gauges provide outstanding
reliability using non-contact radar measurement with
no moving parts and only the antenna inside the
tank atmosphere.
For radar level measurement, there are mainly two
modulation techniques:
? Pulse method. Measures the time it takes for
a pulse to travel to the surface and back.
Pulse radar level gauges are mainly available
or lower accuracy applications
? Frequency Modulated Continuous Wave,
FMCW. This method is used by high
performance radar level gauges
The FMCW method
The radar gauge transmits microwaves towards
the surface of the liquid. The microwave signal has
a continuously varying frequency around 10 GHz.
When the signal has travelled down to the liquid
surface and back to the antenna, it is mixed with the
signal that is being transmitted at that moment.
The frequency of the transmitted signal has changed
slightly during the time it takes for the echo signal
to travel down to the surface and back again. When
mixing the transmitted and the received signal the
result is a signal with a low frequency proportional
to the distance to the surface. This signal provides
a measured value with high accuracy. The method
is called the FMCW-method (Frequency Modulated
Continuous Wave).
This gauge is still operating and gauging accuray
despite
the heavy contamination. The parabolic antenna has
for
several months been exposed to blown bitumen heated
to
160 °C (320 °F).
The FMCW method is based on a radar sweep with
varying
frequency.
TankRadar Rex
Technical Description
703010En, Ed. 5, Rev B
November 2012
Tank
wall
Not
accepted
Accepted
Tank
Wall
Tank
Wall
Liquid Liquid
10
Accuracy enhancement
To enhance accuracy further, TankRadar Rex has
some built-in unique features:
Temperature control
TankRadar Rex gauges are designed to operate in
all climates. The gauge is continuously controlling
the temperature of the electronics and keeps it
constant. This is one of the reasons for the 65 years
of mean time between failure (MTBF) for the gauge.
Digital reference
A radar gauge needs an internal reference to make
the radar sweep absoluy linear. Each deviation
from the linearity produces a corresponding
inaccuracy. To achieve highest precision, TankRadar
Rex uses a digital crystal oscillator. This gives the
most stable reference that is available with today’s
technology.
Drip-off means no condensation
If the antenna has an inclined polished PTFE-
surface where the microwaves are emitted, it will be
less susceptible to condensed water or product. The
drops of condensation will not coat the active part
of
the antenna. In this way the radar signal will be
less
weakened resulting in higher accuracy and better
reliability.
Measurement close to tank wall
A standard manway (or flange) is normally 0.3-1 m
(1-3 feet) from the tank wall. Both the RTG 3920
Horn Antenna Gauge and the RTG 3930 Parabolic
Antenna Gauge are specially designed to be
mounted close to the wall.
The RTG 3920 Horn Antenna Gauge radar signal
is polarized so that the direct reflection from the
liquid surface is the only detectable reflection. Any
wall disturbance will be blanked out. The RTG 3930
Parabolic Antenna has a narrow radar beam due
to the large 20-inch antenna diameter resulting in a
small and uncritical wall echo.
Gauges emitting microwaves with circular polarization
can
be installed closer to the tank wall.
Antenna design with no horizontal surfaces according
to the
American Petroleum Institute Standard (API ch. 3.1B).
Technical Description
703010En, Ed. 5, Rev B
November 2012 TankRadar Rex
Disturbing
objects
Radar
Transmitter
Radar
Signal
Surface
echo
Frequency
Signal
Amplitude
FHAST
Method
Common
Method
Disturbing
echoes
11
Patented method for detecting the surface echo
TankRadar Rex uses a patented method for
detecting the surface echo. The measured signal
passes through a digital filter. First, one filter
removes any echoes smaller than a threshold value.
Then a narrow filter “window” is placed around the
frequency corresponding to the surface echo. The
remaining frequency is compared with the frequency
calculated in the previous radar sweep, resulting in
a
very accurate measurement. This method uses the
calculating power of the processor very efficiently
and focuses on accuracy as well as fast and reliable
results.
The FHAST? filter limits the region around the liquid
surface
to be analyzed, resulting in a much more efficient
signal
processing.
No risk to be exposed to the micro-
waves from the TankRadar Rex antenna
There are no health hazards from the TankRadar
microwave output. As the emitted power from each
transmitter is very low, there is no health hazard
even when you are very close to the antenna. A few
figures will illustrate this:
most international standards state that a power
density of up to 1 mW/cm 2 is considered safe for
continuous human exposure. The power density
close to the antenna is 0.001 mW/cm 2 , and further
down in the tank it is much lower.
The transmitted microwave power is less than
0.1 mW. As a comparison, the normal sunshine a
person is exposed to a sunny day corresponds to a
power density of 100-150 mW/cm 2 .
Lightning Protection
Lightning strikes can induce very high voltages in
tank farm field cables. The TankRadar Rex system
has been designed to minimize the risk of lightning
damage to the equipment.
? Every node of the system is galvanically
isolated on both the mains supply and the TRL2
bus
? Standard protection components and filters are
able to handle fast transients
? Multiple varistors (fast transient protection) and
gas tube arrestors (surge protection) inside
the gauge protect the electronics from over-
voltages. Since any sparking will occur inside
the flameproof enclosure, the tank is also
protected from explosion hazard
? Mains supply is protected by fuses
SIL 2 Safety Functions
The Rosemount TankRadar Rex (RTG 3900 Series)
has been assessed by third party and considered
suitable for use in SIL 2 safety functions according
to IEC 61508/61511. The decision on the usage of
proven-in-use devices, however, is always with the
end-user.
The safety function is based on the relay outputs
which can be used for overfill or dry run protection.
Reach more tanks at less cost with
Smart Wireless solution
The Raptor system supports Emerson’s
Smart Wireless solution, based on IEC 62591
(WirelessHART), the industry standard for wireless
field networks.
Greatly reducing field wiring leads to large savings
in infrastructure, design and labor required for
installation and commissioning.
No hot work is required and production downtime is
minimized.
In addition, compared to other systems, the time
between project start-up and an up-and-running
wireless system is drastically reduced. No costly
site
surveys are required.
Wireless tank gauging allows for cost savings up to
70%, but lower cost is only part of the equation.
TankRadar Rex
Technical Description
703010En, Ed. 5, Rev B
November 2012
12
Better Utilization of Tank Capacity
Wireless functionality allows tank gauging data
from remoy located tanks, previously collected
manually or not at all, to be integrated into the
system. This results in a more efficient tank
capacity
utilization, better inventory and loss control.
Inligent Self-organizing Field Network
Increases Reliability
A Smart Wireless device can transmit its own data
as well as relay information from other devices in
the
network.
The self-organizing field network automatically
finds the best way around any fixed or temporary
obstacle.
Nodes can identify a network, join it, and
self-organize into dynamic communication
paths. Reliability actually increases when the
network expands – the more devices, the more
communication paths.
This results in a data reliability of more than 99%
–
even in a harsh and dynamic environment.
Smart Wireless for More Secure Data
Transmission
Emerson’s Smart Wireless field network is designed
for best-in-class security. Data is protected by
128-bit encryption, authentication, verification,
anti-
jamming, and key management.
With this type of design, the field network can offer
a higher level of security than many traditional
wired
networks.
Wireless Connection of Tank Gauging Equipment
The Smart Wireless Gateway is the network
manager that provides an interface between field
devices and the TankMaster inventory software or
host / DCS systems.
A single gateway supports up to 100 nodes.
Each wireless node in the tank gauging system
consists of a TankRadar Rex gauge connected to
mains power and supplied with a Smart Wireless
THUM? Adapter.
The wireless transmission supports important
measurement data handled by the gauge, such as
level, temperature, water level and pressure.
The tank gauging system can be complemented
with other wireless devices, such as pressure
transmitters and temperature sensors.
The THUM adapter can route any data to the
radar gauge which allows full configuration and
diagnostics using the AMS software or a Field
Communicator.
The THUM adapter is supplied with a mounting kit
when delivered together with TankRadar Rex. The
mounting kit allows the THUM adapter to be installed
on a 1-2-in. pipe, away from the radar gauge, at the
best possible tank roof position.
TankRadar Rex with the Smart Wireless THUM? Adapter.
The THUM adapter burst rate is user selectable from
8 seconds to 60 minutes.
See also section “TankRadar Rex System
Configurations” and “Ordering Information”.
For more technical details on the Gateway and
THUM? Adapter, see their respective Product Data
Sheets (00813-0200-4420 and 00813-0100-4075).
Technical Description
703010En, Ed. 5, Rev B
November 2012 TankRadar Rex
Transmitter head with optional junction box for
deliveries
according to CENELEC standards.
13
The RTG 3900 transmitter head with different
antennas.
There are five types of RTG 3900 Series Radar Tank
Gauges to fit any storage tank:
? Horn Antenna Gauge, RTG 3920, for fixed roof
installation without still-pipe
? Parabolic Antenna Gauge, RTG 3930, for
installation without still-pipe, for general use and
in demanding environments
? Still-pipe Array Antenna Gauge, RTG 3950,
for measurement in existing still-pipes
? LPG/LNG Gauge, RTG 3960, for liquiefied gas,
LPG and LNG
The Radar Tank Gauge (RTG) measures the
distance to the surface of the product in the tank.
Using tank distances stored locally in the memory
of the gauge, it calculates the level of the liquid’
s
surface. The level is communicated on the digital
TRL2 field bus to the Field Communication Units and
to the PC workstations or other host computers.
Transmitter Head
The radar gauges are built up by the Transmitter
Head (TH) and the antenna. The same Transmitter
Head is used on all types of Rex tank gauges
minimizing spare parts requirements. It is freely
interchangeable between different gauges,
regardless of antenna type. The Transmitter Head
weight is only 8 kg (18 lbs).
The enclosure of the Transmitter Head is a rugged
air and watertight protection against salt spray
atmosphere in coastal areas.
Transmitter Head Electronics
The Transmitter Head Electronics (THE) is a
separate unit located inside the safety enclosure of
the Transmitter Head. It is easily exchangeable and
not in contact with the tank atmosphere. The THE
includes the microwave unit, circuit boards for
signal
processing, data communication, power supply and
transient protection.
The unit contains no analog reference lines that can
cause drift by age or temperature changes. It uses
a digitally synthesized feedback channel from the
microwave unit as a reference for the measurement.
The Rex gauge requires no recalibration, not even
after the THE has been exchanged.
Radar Tank Gauges
TankRadar Rex
Technical Description
703010En, Ed. 5, Rev B
November 2012
14
Motherboard
Transformer
Rectifier Card
Field Communication Card
Signal Processing Card
Analog Processing Card
Transmitter
Interface Card
Temperature
Multiplexing
Card
RTG 3900 transmitter head electronics.
The following circuit boards are included in the THE:
Signal Processing Card (SPC)
The SPC card includes a high performance signal
processor plus memories for tank specific data set
via remote programming.
Analog Processing Card (APC)
The APC card is used for filtering and multiplexing
of analog input signals. Keeping the analog circuitry
on a separate card improves measuring accuracy by
giving a high signal to noise ratio.
Transmitter Interface Card (TIC)
The Transmitter Interface Card (TIC) is required for
intrinsically safe inputs. The TIC card includes:
? Two supply zener barriers and two return
barriers for 4-20 mA current loops
? One supply zener barrier for a Data Acquisition
Unit or a Remote Display Unit
? Signal/supply connection for optional
Temperature Multiplexer Card (TMC)
Temperature Multiplexer Card (TMC)
The Temperature Multiplexer Card (TMC) is used to
connect up to 6 temperature sensors directly to the
RTG.
Relay Output Card (ROC)
The Relay Output Card (ROC) includes two relays.
It allows controlling external devices such as
valves,
pumps, heating coils, overfill protection according
to
TüV etc.
Field Communication Card (FCC)
The FCC card handles communication with
external devices. There are different versions of
the FCC card allowing the use of various types of
communication protocols and also emulation of
gauges from other vendors.
Metrological Seal (option)
An optional metrological seal prevents unauthorized
changes in the database. Two versions are
available; One external seal verifiable from the
outside, and one internal seal located inside
the Transmitter Head. The metrological seal is
a requirement from fiscal authorities in some
countries.
Technical Description
703010En, Ed. 5, Rev B
November 2012 TankRadar Rex
15
Technical Data for the Transmitter Head
Instrument accuracy: RTG 3900: ± 0.5 mm ± (0.020
in.)
RTG 3900 L: ± 3 mm ± (0.12 in.)
Ambient operating temperature: -40 to +70 °C (-40 to
+158 °F)
Hazardous location certifications:
ATEX: II 1/2 G Ex d[ia] IIB Ga/Gb T6 (T amb -40°C
to +70°C)
IECEx: Ex d[ia] IIB Ga/Gb T6 (T amb . -40°C to +70°
C)
UL/UL-C: Class I, Div 1, Groups C&D
See also the list on page 46, “Certificates”
Ingress protection: IP 66 & 67
Housing material: Anodized Aluminium
Power supply: 100-240 VAC, 50-60 Hz, average 15 W
(max. 80 W at gauge power up, and in temperatures
below
the freezing point if the built-in heater is on)
34-70 VAC (option)
20-28 VDC, max 30 W (option)
48-99 VDC (option)
Analog outputs: One output 4-20 mA passive or active
(non-intrinsically safe)
Analog inputs: alt 1) One or two 4-20 mA
alt 2) One 4-20 mA input plus one digital HART input
The RTG is the HART master. Each RTG can have maximum
3 HART slaves
Relay outputs: Max 2 relays, only 1 output available
if analog outputs are included
Type: Normally open or closed
Contact rating: 250 V, 4 A, resistive load
See also “Field bus (options)” and “Other vendor’
s communication protocols” below
Field bus (standard): 1) TRL2 Bus (FSK, half duplex,
two wires, galvanically isolated, 4800 Baud, Modbus
based)
2) RS485 (Modbus based)
Field bus (options): 1) Profibus DP
2) Tiway (Only one relay available, analog out not
available)
Other vendors’ communication
protocols:
1) Enraf
2) Varec
3) L&J
4) Whessoe
5) GPE
6) Sakura
7) Tokyo Keiso (TIC)
(Requires special Field Bus Modem, EBM)
(Only one relay available, analog output not
available)
(Only one relay available, analog output not
available)
(Only one relay available, analog output not
available)
(Only one relay available, analog output not
available)
(Only one relay available, analog output not
available)
(Only one relay available, analog output not
available)
Temperature inputs: Up to 6 Pt-100 Resistance
Temperature Detector (RTD) inputs with common return
or
3 RTD inputs with individual wiring, directly in TH.
Up to 14 RTD inputs via separate Data Acquisition
Unit, see page 27
Temperature conversion
accuracy:
± 0.1 °C for -50 to +250 °C (-58 to +482 °F)
Note! Temperature range for PTB approval is -20 to
+90 °C (-4 to +194 °F)
Transmitter head weight 12 kg (26 lbs)
Field data display: In separate DAU (page 27) or RDU
(page 28)
TankRadar Rex
Technical Description
703010En, Ed. 5, Rev B
November 2012
16
Cable Connections to the Transmitter Head
The Transmitter Head is either delivered with an
integrated junction box (JBi) for cable connections,
or with two cable outlets only. The JBi includes two
connection terminals; one for power, field bus and
relays, and one for intrinsically safe connections
from temperature, pressure and water bottom
sensors, Data Acquisition Unit, Remote Display Unit
etc.
If the JBi is not included, the gauge is delivered
with
two separate cable outlets as follows:
For power and field bus:
Number of wires: 8
Length: 2.5 m (8 ft)
[Optional cable length 20 m (50 ft)]
For IS connections such as temperature:
Number of wires: 8 or 15
Length: 2.5 m (8 ft)
[Optional cable length is 20 m (50 ft)]
The TH version with cables and no JBi is
always delivered with shipments to the USA (UL
certification).
The field bus uses a 2-core twisted and shielded
standard instrument cable for distances up to 4 km
(2.5 miles).
For more details about installation, see separate
installation manual and installation drawings.
Transmitter head with JBi.
Transmitter head with cable outlets and no JBi.
Technical Description
703010En, Ed. 5, Rev B
November 2012 TankRadar Rex
V
MADE IN SWEDEN
Ex
JunctionBoxType JBIIP65
EEx e[ia] IIC T6
PTB Nr. Ex-97.D.3131
Tamb = -40? to +70?C
"DO NOT OPEN WHILE ENERGIZED"
1/2"
NPT
1/2"
NPT
3/4"
NPT
1/2"
NPT
3/4"
NPT
3/4"
NPT
TAG NO:
EEx ia II C T4
Tamb = -40? to +65? C
BASEEFAEx91C2069
Umax:in = 28 VDCWmax:in = 1.3 W
Imas:in = 394 mADC
Ceq = 0 Leq = 0
Serial no:
UI:
For intrinsically safe circuits only
Data Acquisition UnitType DAU 2130
Hazardous Location Class I Gorup C
and D.T emperature Code T4.The device
provides intrinsically safe outputs.
See control drawing 9150 057-901
Warning: any substitution of any components
may impair intrinsic safety.
See service manual
Ambient temperature -40? to +65 C
Listed 9390
U L
Ex
MADE IN SWEDEN
?
DAU
Analog Inputs
TH
Analog Outputs
TRL2 Bus
Power
17
Typical TH connections.
Technical data for integrated junction box (JBi)
For data on available separate junction boxes, see
page 32.
Hazardous location certifications:
ATEX: II 2G Ex e d ia IIC T6 Gb
IECEx: Ex e d ia IIC T6 Gb
(T amb . -55°C to +70°C)
There is one Exe side for power and bus cables (W11
wire terminal), and one Exi side for in-
trinsically safe connections (W12 wire terminal)
Ingress protection: IP 65
Material: Cast aluminium coated with grey polyester
Temperature range: -40 °C to +70 °C (-40 °F to
+158 °F)
Cable inlets Exe side (W11): Standard: 2 pcs M25, 1
pc M20
Option: 2 pcs ?-in. with NPT thread and 1 pc ?-in.
with NPT thread
Wire terminals Exe side (W11): 8 terminals. (For
power and field bus)
Cable inlets Exi side IS cabling (W12): Standard: 1
pc M25, 2 pcs M20
Option: 1 pc ?-in. with NPT thread, 2 pcs ?-in. with
NPT thread
Wire terminals Exi side (W12): 15 terminals. (For
intrinsically safe cables, e.g. to a DAU, temp
sensors etc.)
Cable glands: All cable glands must be of Exe type.
Each cable inlet is, as standard, sealed with an
Ex approved metal blind plug at delivery
TankRadar Rex
Technical Description
703010En, Ed. 5, Rev B
November 2012
mm
(inches)
Weather
Protection
Hood Transmitter
Head
Tank Nozzle
Min. 8-inch
Horn
Antenna
175 (6.9)
780 (30.7)
18
Horn Antenna Gauge RTG 3920
The horn antenna gauge is designed for easy
installation on 200 mm (8-inch) or larger nozzles on
tanks with fixed roofs.
It measures on a variety of oil products and
chemicals except for asphalt and similar products for
which the parabolic antenna gauge (RTG 3930) is
recommended.
RTG 3920 is delivered with a flange for straight
installation or one for inclined installation.
The inclined flange is used when the gauge is
installed close to the tank wall and highest accuracy
is required. Otherwise the straight flange is used.
The entire horn antenna is inside the tank and
has almost the same temperature as the tank
atmosphere preventing condensation on the inside
of the antenna.
Installation is normally made without taking the tank
out of operation.
RTG 3920 Horn Antenna Gauge.
Technical Data for RTG 3920
See also technical data for the Transmitter Head.
Instrument accuracy: RTG 3920 ± 0.5 mm ± (0.020
in.)
RTG 3920 L ± 3 mm ± (0.12 in.)
Operating temperature in tank: Max. +230 °C (+445 °
F)
Measuring range (standard): 0.8 to 20 m (2.6 to 65
ft) below flange
Measuring range (option): 0.3 to 30 m (1 to 100 ft)
below flange with reduced accuracy
Pressure: -0.2 to 2 bar (-2.9 to 29 psig)
Total weight: Appr. 20 kg (44 lbs)
Material exposed to tank atmosphere: Antenna and
flange: material corresponds to AISI 316/316L and EN
1.4401 /1.4404
Sealing: PTFE
O-ring: FPM (Viton )
Antenna dimension: 175 mm (7 in.)
Nozzle diameter: Minimum 200 mm (8 in.)
Flange: 8 in. hole pattern according to ANSI 8 in.
Class 150 / DN 200 PN 10
The flange can be horizontal or 4° inclined for
installation close to the tank wall
Other flanges are available on request
Field data display: In separate DAU (page 27) or RDU
(page 28)
Technical Description
703010En, Ed. 5, Rev B
November 2012 TankRadar Rex
mm (inches)
Weather
Protection
Hood
Transmitter
Head
Antenna
Feeder
440 (17.3)
750 (29.5)
Parabolic
Reflector
19
Parabolic Antenna Gauge RTG 3930
The RTG 3930 gauge is designed for installation on
tanks with fixed roofs. It measures levels of
products
ranging from clean products to bitumen/asphalt.
The design of the parabolic antenna gives extreme
tolerance against sticky and condensing products.
The large antenna diameter provides high antenna
gain and a high signal to noise ratio. The parabolic
antenna gauge can be installed on existing manhole
covers. The standard parabolic reflector has a
diameter of 440 mm (17 inch) and it fits onto, for
example, a 20 inch manway. For easy access in
extremely dirty applications, the gauge can be
installed on a manhole cover with hinges.
RTG 3930 can also be used on tanks with floating
roofs. It is then installed at the tank top and
measures the distance down to a target plate on the
floating roof.
Installation is normally made without taking the tank
out of operation.
RTG 3930 Parabolic Antenna Gauge.
Technical Data for RTG 3930
See also technical data for the Transmitter Head.
Instrument accuracy: RTG 3930 ± 0.5 mm ± (0.020
in.)
RTG 3930 L ± 3 mm ± (0.12 in.)
Operating temperature in tank: Max. +230 °C (+445 °
F)
Measuring range: 0.8 to 40 m (2.6 to 130 ft) below
flange.
For longer measuring range, please consult your
Rosemount Tank Gauging representative
Pressure: Clamped: -0.2 to 0.2 bar (-2.9 to 2.9 psig)
Welded: -0.2 to 10 bar (-2.9 to 145 psig)
Total weight: Appr. 25 kg (55 lbs)
Material exposed to tank atmosphere: Antenna:
material corresponds to AISI 316/316L and EN 1.4401
/1.4404
Sealing: PTFE
O-ring: FPM (Viton )
Antenna dimension: 440 mm (17 in.)
Manway size: Min. 500 mm (20 in.)
Tank connection: The gauge is clamped in a 96 mm
(3.78 in.) diameter hole,
or welded in a 117 mm (4.61 in.) diameter hole
Field data display: In separate DAU (page 27) or RDU
(page 28)
TankRadar Rex
Technical Description
703010En, Ed. 5, Rev B
November 2012
510 (20.1)
590 (23.2)
700 (27.6)
Weather
Protection
Hood
Antenna
Pipe seen from above
H II is the normal radar
mode of a circular
waveguide.
Low Loss Mode:
Very low losses from
rust or deposits.
mm
(inches)
20
Still-Pipe Array Antenna Gauge RTG 3950
RTG 3950 with its small-sized array antenna is
made for installation on existing still-pipes.
Typical
applications are crude oil tanks with floating roofs
and gasoline/product tanks with or without inner
floating roofs.
To get custody transfer accuracy, the gauge uses
the Low Loss Mode technology, invented for the
TankRadar products, to transmit the radar waves
in the center of the pipe. This virtually eliminates
degradation of the accuracy due to rust and product
deposits inside the pipe.
RTG 3950 is available for 5-, 6-, 8-, 10- and 12-inch
pipes.
There are two versions of RTG 3950; fixed and
inclined. The inclined version has a hinged
hatch, enabling full pipe size product sampling or
verification hand-dips.
Installation is normally made without taking the tank
out of operation.
RTG 3950 Still-Pipe Array Antenna Gauge, inclined and
fixed
versions.
Removable waveguide unit allows hand dips and
sampling.
Technical Description
703010En, Ed. 5, Rev B
November 2012 TankRadar Rex
mm (inch)
Weather
Protection
Hood
Transmitter
Head
Pipe Cone
670 (26.4)
Lower
Flange
Pressure
Transducer
300 (11.8)
6 inch Existing
pressure
vessel flange
Valve
4-inch or
? 100 mm
still-pipe
21
LPG/LNG Gauge RTG 3960
The RTG 3960 gauge is designed for level
measurement of liquefied gas in LPG or LNG tanks.
A still-pipe enables the gauge to have a sufficiently
strong echo even under surface boiling conditions.
The radar signals are transmitted inside the still
pipe.
The pressure sealing is a quartz/ceramic window
approved for use in pressurized vessels.
As an option the gauge is equipped with a fire-proof
ball valve and a vapor space pressure sensor. The
pressure sensor is required for highest accuracy.
A patented reference device function enables
measurement verification with the tank in operation.
A reference pin mounted in a still-pipe hole, and a
deflection plate with a reflection ring at the lower
pipe end provides measured distance values which
are compared with stored positions.
Installation is made with the pressurized tank taken
out of operation.
Technical Data for RTG 3950
See also technical data for the Transmitter Head.
Instrument accuracy: RTG 3950 ± 0.5 mm ± (0.020
in.)
RTG 3950 L ± 3 mm ± (0.12 in.)
Operating temperature in tank: Max. -40 to +120 °C
(-40 to +248 °F)
Measuring range: 0.8 to 40 m (2.6 to 130 ft) from
antenna end.
For longer measuring range, please consult your
Rosemount Tank Gauging representative
Pressure (two versions available): Fixed version: -
0.2 to 2 bar (-2.9 to 29 psig) at 20 °C
Inclined version: 5 to 8 in. pipes, -0.2 to 0.5 bar
(-2.9 to 7.2 psig)
10 and 12 in. pipes, -0.2 to 0.25 bar (-2.9 to 3.6
psig)
Note: If pressure >0.5 bar, a flange with suitable
rating must be used
Total weight: 21.5-32 kg for fixed version and 28.5-
41.5 kg for inclined version,
depending on dimension
Material exposed to tank atmosphere: Antenna:
Polyphenylenesulphide (PPS)
Sealing: PTFE
O-ring: Fluorosilicone
Flange: material corresponds to AISI 316/316L and EN
1.4401 /1.4404
Still-pipe dimensions: 5-, 6-, 8-, 10- or 12 in.
Field data display: In separate DAU (page 27) or RDU
(page 28)
TankRadar Rex
Technical Description
703010En, Ed. 5, Rev B
November 2012
Ex
Reference
pin
Still-pipe
? 100 mm
22
The reference pin mounted inside the 4-inch still-
pipe and
a bottom reflection ring enable the measurement to be
checked during operation.
Technical Data for RTG 3960
See also technical data for the Transmitter Head.
Instrument accuracy: RTG 3960 ± 0.5 mm ± (0.020
in.)
RTG 3960 L ± 3 mm ± (0.12 in.)
Operating temperature at ball valve: -55 to 90 °C
(-67 to 194 °F)
Operating temperature in tank: -170 to 90 °C (-274
to 194 °F)
Measuring range: 0.5 to 60 m (1.6 to 200 ft) from
cone end
For longer measuring range, please consult your
Rosemount Tank Gauging representative
Pressure range: -1 to 25 bar (-14.5 to 365 psig)
Note: Flanges may have higher pressure rating than 25
bar, but maximum tank pressure is
still 25 bar
Pressure sensor (option): Druck PTX 621
Flange size and rating: 4 in. class 150/300
6 in. class 150/300
8 in. class 150/300
Other flange sizes/ratings are available on request
Still-pipe dimension alternatives: 4-in. sch. 10 or
sch 40
100 mm (99 mm inner diameter)
Total weight (examples): 38 kg (84 lbs) for 6-in. 150
psi
48 kg (106 lbs) for 6-in. 300 psi
Material exposed to tank atmosphere: Antenna and
flange: material corresponds to AISI 316/316L and EN
1.4401 /1.4404
Sealing: Quartz and PTFE
Ball valve sealing kit (option): 20 bar (290 psi)
Field data display: In separate DAU (page 27) or RDU
(page 28)
Technical Description
703010En, Ed. 5, Rev B
November 2012 TankRadar Rex
Temperature measurement
RTG DAU RTG
JB
Multiple spot
temperature sensor
Anchor weight or alternatively
a loop with steel wire pulled
through and to top of tank
Multiple spot
temperature sensor
Anchor weight or alternatively
a loop with steel wire pulled
through and to top of tank
23
Product temperature is an important parameter
for accurate custody transfer and inventory
measurement in liquid bulk storage tanks. High
quality Multiple Spot Temperature (MST) sensors
can be included in the Rex system delivery as an
essential part.
The MST measures temperature with a number of
Pt-100 spot elements placed at different heights
to provide a tank temperature profile and an
average temperature. Only the elements that are
fully immersed are used to determine the product
temperature. The spot elements are placed in
a flexible gas tight protection tube made from
convoluted stainless steel. A flange can be attached
to a top fitting and the tube can be anchored to the
bottom.
API chapter 7 recommends minimum one element
per 10 feet (3 m) tank height for custody transfer
applications.
The temperature sensor is easy to install, even if
the tank is in service. In pressurized tanks the MST
can be installed in a closed thermowell so that it
can be removed for service or inspection while
the tank is in operation. For LPG tanks single spot
temperatures sensors in thermowells are used.
Temperature sensors can be connected in two
ways to the RTG:
? Directly into the RTG with common return
connection (up to six temperature elements)
? Via the DAU (up to 14 temperature elements)
A water level sensor can be integrated in the
MST, see page 26. It is also possible to have an
integrated junction box (see picture below).
When the number of temperature elements is above 6
they
are connected via a Data Acquisition Unit. Maximum 14
temperature elements can be connected.
Up to 6 temperature elements can be connected
directly to
the radar gauge.
TankRadar Rex
Technical Description
703010En, Ed. 5, Rev B
November 2012
Still-pipe
Temperature (T)
°C (°F)
Din B
Din A
1/6 Din B
1/10 Din B 0.2 (0.36)
0.4 (0.72)
0.6 (1.08)
0.8 (1.44)
1.0 (1.80)
1.2 (2.16)
1.4 (2.52)
1.6 (2.88)
1.8 (3.24)
± Deviation
°C (°F)
0.2 (0.36)
0.4 (0.72)
0.6 (1.08)
0.8 (1.44)
1.0 (1.80)
1.2 (2.16)
1.4 (2.52)
1.6 (2.88)
1.8 (3.24)
-100 (-148) -50 (-58) 0 (32) 50 (122) 150 (302) 100
(212) 200 (392) 250 (482)
Multiple spot
temperature sensor
(MST)
End of MST
M25 or 1/2-in. BSP thread
First spot
element
500 mm
(19.7 in.)
Anchor weight
Alternative 1: Anchoring weight
Tank roof
Multiple spot
temperature
sensor
(MST)
Alternative 2: Still-pipe
Pipe anchor weight
Weight
M25 or 1/2-in. BSP thread
To RTG or DAU To RTG or DAU
Tank roof
24
For many users DIN Class A and DIN Class B
temperature accuracy is not sufficient. Temperature
sensor elements are therefore
available with 1/6 DIN B as standard, and 1/10 as an
option.
DIN A= ± (0.15 + 0.002 * ITI )
DIN B= ± (0.30 + 0.005 * ITI )
1/6 DIN B= ± (0.30 + 0.005 * ITI ) * 1/6
1/10 DIN B= ± (0.30 + 0.005 * ITI ) * 1/10
Technical Description
703010En, Ed. 5, Rev B
November 2012 TankRadar Rex
25
Technical Data for Multiple Spot Temperature Sensor
Elements type: Pt-100 spot elements according to EN
60751
Accuracy: 1/6 DIN Class B (standard), 1/10 DIN Class
B (option). See diagram on previous page
Overall temperature range (standard): -50 to 120 °C
(-58 to 248 °F)
Overall temperature range (optional): -20 to 250 °C
(-4 to 482 °F)
-170 to 100 °C (-274 to 212 °F)
Number of elements: 6 elements per MST as standard,
and 14 elements as maximum for each MST
Overall length: 0.95-70 m (3.1-230 ft)
Sheath diameter: ?-in. (standard), 1-in. (always with
WLS)
Top fitting: Steel pipe with M25 x 1.5 or 1/2-in. BSP
thread. Thread length 253 mm (10.0 in.)
Tank opening: Min. ? 2-in. (50.8 mm)
Outer material: Stainless steel, AISI 316
Flange (option): 1? to 4 in.
Lead wire length: 3 m (9.8 ft). Longer wires
optional, max 10 m (32.8 ft)
No of wires: 3 independent wires per element or 1
wire per element plus 2 common return wires
Bottom weight: 2.5-15 kg (5.5-33 lbs). 2.5-4 kg (5.5
-9 lbs) for still-pipe installation
Connection to Rex system: Max. 14 elements via DAU,
or max 6 elements with common return directly to Rex
Gauge
(max. 3 elements with independent wires)
Hazardous location certifications:
MST: II 1G Ex ia IIC T2/T4. T4 for standard
temperature range
Cryo: II 1G Ex ia IIC T5
Designed according to: IEC 751 and ATEX Directive
94/9/EC
Technical Data for Single Spot Temperature Sensor –
LPG tanks
Element type: Pt-100, 1/6 DIN Class B or optional
1/10 DIN Class B, 3 wire
Temperature range (standard): -50 to 260 °C (-58 to
500 °F)
Temperature range (optional): -50 to 400 °C (-58 to
752 °F)
Sheath: 8 mm (0.31 in.), 9 mm (0.35 in.) or 11 mm
(0.43 in.) outer diameter
Sheath material: Stainless steel AISI 316TI
Mounting thread: ?-in. NPT or BSP thread
Length (standard): 500 mm (20 in.)
Thermowell: 16 mm (0.63 in.) outer diameter as
standard
Thermowell material: Stainless steel AISI 316TI
Designed according to: IEC 751 and ATEX Directive
94/9/EC
TankRadar Rex
Technical Description
703010En, Ed. 5, Rev B
November 2012
Water interface measurement
Optional temperature
spot element Pt 100
300 (11.8) from eye bolt
Sensor electrode
Anchoring
facility (eye bolt)
The open WLS seen
from below
Protective cable
hose or multiple
spot temperature
sensor
Active length (L) =
Standard: 500 (19.96)
Option: 1000 (39.37) or 1500 (59.96)
Active length (L) =
Standard: 500 (19.96)
Option: 1000 (39.37) or 1500 (59.96)
L+140 (5.5)
L+140 (5.5)
? 48 (1.90) ? 38 (1.50)
Multiple spot
temperature
sensor
Tank wall
Interface level
WLS
Open model Closed model
26
The capacitive Water Level Sensor (WLS)
continuously measures free water level below the oil
surface and provides input for on-line net inventory.
The sensor is integrated with the MST, see page
23. It has a heavy duty design with no moving
parts. The WLS output is an analog 4-20 mA signal,
which is connected directly to a radar gauge. There
is a Pt-100 temperature sensor inside the probe
allowing temperature measurements at low levels.
The WLS is welded to the MST to get a hermetic
design. The open model WLS is suitable for crude
oil applications and the closed model is suitable for
lighter fuels such as diesel oil etc.
A junction box can be integrated with the WLS.
Offset calibration can be done via HART
communication.
A typical application:
The WLS is installed together with an MST
to be hung from the top of the tank.
The vertical position is chosen according
to the actual bottom water range.
The WLS should be anchored to the tank
bottom to ensure a fixed position in case
of turbulence. To get the active part of
the sensor even closer to the bottom, it
is possible to remove the eye bolt and
instead use a top weight for stabilization.
An anchoring weight can be mounted in the bottom eye
bolt
or above the WLS in which case the weight is hollow
and
fitted on the MST.
Technical Data for WLS
Open model: Suitable for crude oil applications
Closed model: Suitable for lighter fuels such as
diesel oil
Active
measuring
range:
500 mm (20 in.), or 1000 mm (40 in.)
Optional: 1500 mm (60 in.)
Output analog: 2-wire, 4 - 20 mA with I max = 23 mA
Accuracy: ± 2 mm (0.08 in.), 500 mm active length
± 4 mm (0.16 in.), 1000 mm active length
Factory
calibration:
Calibrated under conditions
ε r =2.3 (diesel) via 2 wire loop
(Other calibrations on request)
Operating
temperature:
0 - 120 °C (32 to 250 °F)
Maximum temperature at flange is 80 °C
(180 °F)
Mechanical
dimensions:
Connection thread M33x1.5 mm
Length of WLS: Active length + 140 mm (5.5 in.)
Outer diameter
of WLS:
Closed, ? 38 mm (1.5 in.)
Open, ? 48 mm (1.9 in.)
Immersed
materials:
AISI 316, FEP, PTFE
and PEEK with 30% glass
Max. pressure: 6 bar (90 psig)
Hazardous
location
certifications:
ATEX: II 1G Ex ia IIC T4
IECEx: Ex ia IIB T4
FM/FM-C: Class I, Div 1, Groups C&D,
Class I, Zone 0, Group IIB T4
mm (inches)
Technical Description
703010En, Ed. 5, Rev B
November 2012 TankRadar Rex
0.23 m (9 in.)
0.28 m (11 in.)
Cable glands (not for the US market)
LCD display for
local read-out
27
DAU 2100 is used together with an associated radar
level gauge for local read-out and for connection of
temperature sensors.
A multiple spot temperature sensor with up to 14
temperature elements can be connected to the
DAU. The unit is powered from, and communicates
through the radar gauge to which it is connected.
The DAU is intrinsically safe using zener barriers on
the Transmitter Interface Card (TIC) in the gauge.
The weatherproof box houses a printed circuit
board with a cable terminal for connection of the
temperature sensors, as well as the power and
communication cable. Cable glands are located at
the bottom of the box.
Local Read-out
The DAU can be equipped with a read-out display
showing level, temperature and other measured
values. With the DAU placed at the foot of the tank,
these values can be viewed at the tank without
having to climb to the tank top.
If required, the DAU can also be placed at the tank
top.
The DAU with local read-out display
mounted at the foot of a tank.
Data Acquisition Unit, DAU 2100
Technical Data for DAU 2100
Ambient operating temperature: -40 °C to 70 °C (-40
°F to+158 °F)
Number of sensor elements: Max. 14 per DAU
Temperature ranges: Range 1: -50 to 125 °C (-58 to
257 °F)
Range 2: -50 to 300 °C (-58 to 572 °F)
Range 3: -200 to +150 °C (-330 to 302 °F)
Note: Temperature range for PTB approval is -20 to
+90 °C (-4 to +194 °F)
Temperature resolution: 0.1 °C (0.18 °F)
Accuracy (excl. sensor): ±0.2 °C (±0.36 °F), for
temperature range -20 to 100 °C (-4 to 212 °F)
±0.5 °C (±0.9 °F), for other ranges
Sensor elements: Pt-100 single or multiple spot
Display (optional): LCD with 6 digits
Available data on display: Level, Ullage, Spot
Temperature, Average Temperature, Level Rate, Signal
Strength
Ingress protection: IP 66 & 67
Hazardous location certifications:
ATEX: II 1G Ex ia IIB T4 Ga (T amb . -40 °C to +65
°C)
